Subaru Forester 2005 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2005 Chassis Code: SG Series Market: Global (specifically North American market implied) 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Key Differentiators: Symmetrical All-Wheel Drive (standard), boxer engine, Subaru's reputation for reliability and off-road capability in its class Competitive Analysis Direct Competitors: Toyota RAV4, Honda CR-V, Nissan X-Trail (Rogue), Mazda CX-5 (later models), Ford Escape Key Features All Wheel Drive: Standard Symmetrical All-Wheel Drive system provides enhanced traction and stability in various road conditions. Engine Layout: Horizontally-opposed (boxer) engine offers a lower center of gravity for improved handling. Ground Clearance: Class-leading ground clearance for its segment, aiding in light off-road use and all-weather driving. 📋 Manual Details Coverage Areas Coverage Summary: All Models, Engines, Trims, and Transmissions Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals (EJ25, EJ251, EJ255, EJ257), fuel system, ignition system, exhaust system, engine management (ECU), automatic transmission (4EAT, 5EAT), manual transmission (5MT, 6MT) Chassis: Drivetrain (AWD system, differentials), suspension (front struts, rear multi-link), steering (power rack and pinion), brakes (ABS, EBD, disc/drum configurations), wheels and tires Electrical: Wiring diagrams, lighting, charging system, starting system, body electronics, HVAC controls, infotainment system, instrument cluster, SRS airbag system Body: Exterior body panels, interior trim, doors, windows, glass, roof, chassis structural components, collision repair procedures Procedures Included Maintenance: Oil changes, filter replacements, coolant service, spark plug replacement, brake fluid flush, transmission fluid service, differential fluid service, belt inspection and replacement Repair: Engine internal component replacement, transmission overhaul, suspension component replacement, brake caliper service, electrical component diagnosis and replacement, body panel repair and replacement Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical system troubleshooting, engine performance issues, transmission shifting problems Technical Depth Depth: Comprehensive from basic scheduled maintenance to complete engine and transmission rebuilds, including detailed diagnostics and wiring diagrams 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Printability: Printable pages Print Quality Image Resolution: High-resolution for clear diagrams and illustrations Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Na: EJ251 / EJ253 (Naturally Aspirated) Engine Code Turbo: EJ255 / EJ257 (Turbocharged - WRX/STI variants not applicable for standard Forester 2005, but manual likely covers common EJ variants) Engine Code Na Displacement Na: 2.5 Liters (2457 cc) Horsepower Na: 165 hp @ 5,600 rpm (EJ251/253) Torque Na: 170 lb-ft @ 4,000 rpm (EJ251/253) Performance Compression Ratio: 9.7:1 (EJ251/253) Bore X Stroke: 99.5 mm x 79.0 mm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane recommended (91+ for turbo variants if applicable) Ignition System: Electronic ignition, distributorless (coil-on-plug for some later EJ variants) Maintenance Timing Belt Replacement Interval: 105,000 miles or 105 months (critical maintenance item) Recommended Oil Type: SAE 0W-20 or 5W-30 (refer to manual for specific climate and usage) Oil Capacity: 4.8 US quarts (with filter) 🔧 Transmission Standard Transmission Type Na: 4-speed Automatic Transmission (4EAT) Optional Transmission Type Mt: 5-speed Manual Transmission (5MT) Features AWD System Integration: Electronically controlled AWD system for automatic transmission; mechanically coupled AWD for manual transmission. Maintenance Automatic Transmission Fluid Type: Subaru ATF HP (or equivalent meeting Subaru specifications) Manual Transmission Fluid Type: API GL-5 SAE 75W-90 gear oil Transfer Case Fluid Type: API GL-5 SAE 75W-90 gear oil 📐 Dimensions Exterior Length: 179.7 inches Width: 69.7 inches Height: 63.4 inches Wheelbase: 103.0 inches Ground Clearance: 8.1 inches Weights Curb Weight Approx: 3,200 - 3,400 lbs (depending on trim and transmission) Cargo Cargo Volume Behind Rear Seats: 32.1 cubic feet Cargo Volume With Rear Seats Folded: 67.0 cubic feet 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 5-star (driver and passenger) NHTSA Side Impact Rating: 5-star (front and rear passengers) IIHS Top Safety Pick: Yes (for its time) Active Features ABS: Standard Anti-lock Braking System (ABS) Ebd: Electronic Brake-force Distribution (EBD) Passive Features Airbags: Front dual-stage airbags, front side-impact airbags, side curtain airbags (optional on some trims) Seatbelts: 3-point height-adjustable front seat belts with pre-tensioners, rear 3-point seat belts Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional premium audio system with subwoofer, CD changer capability. Climate Control: Manual or automatic climate control depending on trim level. Driver Assistance Cruise Control: Standard cruise control. Traction Control: Traction Control System (TCS) available on some models/trims. Connectivity Auxiliary Input: Rarely standard, often requires aftermarket modification for modern audio devices. 🔧 Maintenance Service Intervals Oil And Filter Change: Every 3,750 miles or 3.75 months, or 7,500 miles/7.5 months with synthetic oil and filter (consult manual for exact intervals based on driving conditions) Engine Air Filter: Inspect every 15,000 miles, replace as needed (or every 30,000 miles)...
Comprehensive from basic scheduled maintenance to complete engine and transmission rebuilds, including detailed diagnostics and wiring diagrams
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Na:
EJ251 / EJ253 (Naturally Aspirated)
Engine Code Turbo:
EJ255 / EJ257 (Turbocharged - WRX/STI variants not applicable for standard Forester 2005, but manual likely covers common EJ variants)
Engine Code Na
Displacement Na:
2.5 Liters (2457 cc)
Horsepower Na:
165 hp @ 5,600 rpm (EJ251/253)
Torque Na:
170 lb-ft @ 4,000 rpm (EJ251/253)
Performance
Compression Ratio:
9.7:1 (EJ251/253)
Bore X Stroke:
99.5 mm x 79.0 mm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane recommended (91+ for turbo variants if applicable)
Ignition System:
Electronic ignition, distributorless (coil-on-plug for some later EJ variants)
Maintenance
Timing Belt Replacement Interval:
105,000 miles or 105 months (critical maintenance item)
Recommended Oil Type:
SAE 0W-20 or 5W-30 (refer to manual for specific climate and usage)
Oil Capacity:
4.8 US quarts (with filter)
🔧 Transmission
Standard
Transmission Type Na:
4-speed Automatic Transmission (4EAT)
Optional
Transmission Type Mt:
5-speed Manual Transmission (5MT)
Features
AWD System Integration:
Electronically controlled AWD system for automatic transmission; mechanically coupled AWD for manual transmission.
Maintenance
Automatic Transmission Fluid Type:
Subaru ATF HP (or equivalent meeting Subaru specifications)
Manual Transmission Fluid Type:
API GL-5 SAE 75W-90 gear oil
Transfer Case Fluid Type:
API GL-5 SAE 75W-90 gear oil
📐 Dimensions
Exterior
Length:
179.7 inches
Width:
69.7 inches
Height:
63.4 inches
Wheelbase:
103.0 inches
Ground Clearance:
8.1 inches
Weights
Curb Weight Approx:
3,200 - 3,400 lbs (depending on trim and transmission)
Cargo
Cargo Volume Behind Rear Seats:
32.1 cubic feet
Cargo Volume With Rear Seats Folded:
67.0 cubic feet
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
5-star (driver and passenger)
NHTSA Side Impact Rating:
5-star (front and rear passengers)
IIHS Top Safety Pick:
Yes (for its time)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, side curtain airbags (optional on some trims)
Seatbelts:
3-point height-adjustable front seat belts with pre-tensioners, rear 3-point seat belts
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium audio system with subwoofer, CD changer capability.
Climate Control:
Manual or automatic climate control depending on trim level.
Driver Assistance
Cruise Control:
Standard cruise control.
Traction Control:
Traction Control System (TCS) available on some models/trims.
Connectivity
Auxiliary Input:
Rarely standard, often requires aftermarket modification for modern audio devices.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 3,750 miles or 3.75 months, or 7,500 miles/7.5 months with synthetic oil and filter (consult manual for exact intervals based on driving conditions)
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (or every 30,000 miles)
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed (or every 15,000-30,000 miles)
Coolant Replacement:
Initial replacement at 30,000 miles, then every 30,000 miles thereafter (Subaru Blue Coolant recommended)
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Subaru Genuine Power Steering Fluid or equivalent (Dexron-III ATF is sometimes used, but specific Subaru fluid is preferred)
Windshield Washer Fluid:
Water and windshield washer fluid additive
Known Issues
Head Gaskets:
While the EJ25 engine is known for potential head gasket failures on earlier models, the SG Forester (post-2005 facelift) generally saw improvements, but it remains a watch item. The manual will detail inspection and replacement procedures.
Catalytic Converter:
Can be prone to failure due to oil consumption or overheating, leading to performance issues. Manual covers diagnosis.
Clutch Wear:
On manual transmission models, clutch wear can vary; the manual details clutch inspection and replacement.
📚 Vehicle History
Brand Heritage
Subaru Core Philosophy:
Focus on All-Wheel Drive, safety, and unique engineering (boxer engines, symmetrical AWD).
Model Evolution
Forester Introduction:
First generation debuted in 1997, building on Subaru's Outback wagon and Impreza platform.
Second Generation Sg:
Introduced in 2002 (for MY2003), this generation (SG) featured a more SUV-like design, larger dimensions, and improved interior. The 2005 model is a facelifted version of this generation.
Production
Manufacturing Location:
Gunma Plant, Japan
🏆 Awards & Recognition
Recognitions
Consumer Reports Reliability:
Generally ranked as average to above average for reliability by consumer organizations during its production years. Specific 2005 ratings may vary.
Fuel Economy Ratings:
EPA estimates for 2005 Forester 2.5X (automatic): approx. 20 MPG city / 26 MPG highway. Manual transmission slightly different.
Certifications
Emissions Certification:
Meets relevant EPA and California emissions standards for the model year.
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