🏷️ Basic Information Identification Make: Suzuki Model: DR200SE Year: 2005 Vehicle Type: Dual-Sport Motorcycle 👋 Introduction Market Position Vehicle Segment: Entry-level to mid-range dual-sport motorcycle. Competitive Analysis Competitors: Kawasaki KLR250, Honda CRF250L (though later model), Yamaha XT250. Key Features Durability: Known for its robust and reliable engine, suitable for off-road and commuting. Simplicity: Relatively simple mechanical design for ease of maintenance. Versatility: Capable on pavement and light to moderate off-road trails. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair procedures for the Suzuki DR200SE. Secondary Coverage: Detailed diagrams, torque settings, fluid capacities, electrical schematics. Page Count Estimated Page Count: Approximately 300-500 pages (typical for a comprehensive service manual). Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine overhaul, assembly, disassembly, lubrication, cooling (if applicable). Fuel System: Carburetor tuning, cleaning, fuel pump (if applicable), fuel tank and lines. Lubrication System: Oil pump, oil filter, oil cooler (if applicable), oil specifications. Chassis: Frame, suspension (front forks, rear shock), steering, wheels, bearings. Electrical System: Wiring diagrams, ignition system, lighting, battery, starter, charging system. Brakes: Front and rear brake systems, hydraulic lines, caliper maintenance, brake fluid specifications. Transmission: Gearbox disassembly, assembly, lubrication, clutch operation. Emission Control: Emission control systems, component identification, troubleshooting. Procedures Included Maintenance: Periodic maintenance checks, lubrication, adjustments, fluid changes. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting. Repair: Detailed step-by-step repair instructions for all major components. Rebuilds: Engine and transmission rebuild procedures. Adjustments: Carburetor, clutch, throttle, and brake lever adjustments. Technical Depth Depth: Comprehensive, suitable for both DIY mechanics and professional technicians. Diagrams: Detailed step-by-step diagrams and illustrations for all procedures. Schematics: Full electrical system schematics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if created from digital source. Zoom Capability: Yes Compatibility: All Versions of Windows & Mac Print Quality Printability: Printable (as is standard for PDF manuals). Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, air-cooled, SOHC Displacement: 199 cc Bore X Stroke: 66.0 mm x 57.0 mm (typical for this model) Compression Ratio: 9.4:1 (typical for this model) Performance Horsepower: Approximately 15-17 HP @ 7,500 RPM (estimated, varies by region/tuning) Torque: Approximately 11-13 lb-ft @ 6,000 RPM (estimated) Fuel System Fuel Delivery: Carburetor (e.g., Mikuni VM26SS) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approximately 11 Liters (2.9 US gal) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet multi-plate Features Drive System: Chain drive 📐 Dimensions Exterior Length: Approximately 2,095 mm (82.5 in) Width: Approximately 815 mm (32.1 in) Height: Approximately 1,170 mm (46.1 in) Wheelbase: Approximately 1,375 mm (54.1 in) Weights Dry Weight: Approximately 113 kg (249 lbs) Curb Weight: Approximately 124 kg (273 lbs) Suspension Front Suspension: Telescopic, coil spring, oil damped Rear Suspension: Swingarm type, oil damped (mono-shock or twin-shock depending on specific sub-model/region, though typically mono-shock for SE) Wheels Tires Front Wheel: Spoked, 21-inch Rear Wheel: Spoked, 18-inch Front Tire Size: 80/90-21 (typical) Rear Tire Size: 100/90-18 (typical) Brakes Front Brake: Disc brake Rear Brake: Drum brake 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle safety ratings are not standardized like automobiles). Active Features Lighting: Headlight, taillight, brake light, turn signals. Passive Features Frame Construction: Steel frame designed for off-road durability. 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation). Driver Assistance Electronic Aids: N/A (No advanced electronic rider aids like ABS or traction control on this model). Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change: Every 3,000 km (1,860 miles) or 6 months, whichever comes first. Air Filter Cleaning: Every 3,000 km (1,860 miles) or 6 months, or more frequently if used in dusty conditions. Spark Plug Replacement: Every 6,000 km (3,730 miles). Valve Clearance Check: Every 6,000 km (3,730 miles). Fluid Specifications Engine Oil Type: SAE 10W-40 API SE or SF (or equivalent). Engine Oil Capacity: Approximately 1.4 Liters (1.5 US qt) without filter change; 1.6 Liters (1.7 US qt) with filter change. Brake Fluid Type: DOT 3 or DOT 4 Known Issues Carburetor Clogging: Can occur with infrequent use or stale fuel; requires regular cleaning/disassembly for optimal performance. Chain And Sprockets Wear: Standard wear item requiring regular lubrication and adjustment. Suspension Softness: Some riders find the stock suspension can be a bit soft for aggressive off-road use, but it's adequate for general riding. 📚 Vehicle History Brand Heritage Manufacturer: Suzuki Motor Corporation, a Japanese multinational corporation. Model Evolution Dr Series: The DR series represents Suzuki's line of dual-sport motorcycles, known for their ruggedness and versatility. Dr200Se Lineage: The DR200SE is an evolution of earlier DR200 models, often featuring electric start (SE designation) and refined components. Production Production Period: The DR200SE has been in production for many years, with the 2005 model being a key iteration....