🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: Second Generation (J200 Series) Model Years Covered: 2006, 2007, 2008, 2009 👋 Introduction Market Position Segment: Compact Crossover SUV / Mini SUV Key Selling Points: Compact size, fuel efficiency, affordability, off-road capability (often with 4WD option), practicality for urban environments and light off-roading. Competitive Analysis Key Competitors: Suzuki Vitara, Mitsubishi Pajero Mini/IO, Toyota RAV4 (earlier generations), Nissan X-Trail (smaller variants), Honda CR-V (earlier generations). Key Features Vehicle Type: Light Utility Vehicle (LUV) / Compact SUV Drivetrain Options: Available in 2WD (Rear-Wheel Drive) and 4WD (Full-Time or Part-Time 4WD systems). 📋 Manual Details Coverage Areas All Models Included: Yes All Engines Included: Yes Repair Scope: A-Z (All Repairs) Manual Type Type: Factory Service Manual / Workshop Manual Professional Equivalent: Yes (Same as provided to authorized service centers) Language Language: English Format Format: Digital (Likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, pistons, connecting rods, crankshaft, valve train, timing system, lubrication system, cooling system, intake and exhaust systems. Engine Management: Fuel injection system (EFI), ignition system, emission control systems (EVAP, EGR), engine control unit (ECU) operation and diagnosis, sensors and actuators. Transmission Drivetrain: Manual transmission, automatic transmission (AT), transfer case, propeller shafts, drive shafts, differentials (front and rear), hubs and bearings. Suspension Steering: Front suspension (MacPherson strut), rear suspension (multi-link or solid axle depending on specific variant), steering gear, power steering system, wheel alignment. Brakes: Front disc brakes, rear drum or disc brakes (depending on trim), anti-lock braking system (ABS), parking brake system. Electrical System: Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), gauges and instruments, wiring diagrams, fuses and relays, power windows, door locks, mirrors. Body Chassis: Body construction, interior trim, exterior trim, doors, hood, tailgate, bumpers, glass, frame and underbody, corrosion protection. HVAC: Heating, ventilation, and air conditioning (HVAC) system components, refrigerant system, climate control operation. Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake inspection, tire rotation. Troubleshooting: Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation. Repair Rebuild: Detailed step-by-step instructions for component removal, installation, and overhaul (e.g., engine overhaul, transmission rebuild, brake caliper replacement). Specifications: Torque specifications for all fasteners, fluid capacities and types, electrical component specifications, dimensional data. Diagnosis: On-board diagnostics (OBD-II) procedures, scan tool usage, sensor testing, actuator testing. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds). Diagnostics Level: Advanced diagnostic procedures and troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically text-searchable PDF for quick information retrieval. Print Quality Resolution: High-resolution scans ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 3SZ-VE Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence) Displacement: 1.5 liters (1495 cc) Bore X Stroke: 72.0 mm x 91.8 mm Compression Ratio: 10.0:1 Horsepower Net Max: Approx. 109 PS (107 hp / 80 kW) at 6000 rpm Torque Net Max: Approx. 14.4 kgf·m (141 Nm / 104 lb·ft) at 4400 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection Fuel Type: Unleaded gasoline Recommended Octane: 91 (or higher, check local market specifications) Engine Codes Other Other Engine Options: May include smaller 1.3L engines (e.g., K3-VE) in certain markets, but 1.5L is most common for this generation. Manual covers all variants. 🔧 Transmission Standard Type Std: 5-speed Manual Transmission (MT) Optional Type Opt: 4-speed Automatic Transmission (AT) Features 4Wd System: Often features a selectable 4WD system (e.g., Full-time or Part-time with center differential lock/viscous coupling) Fluid Specifications Atf Type: Dexron III or equivalent automatic transmission fluid (check specific owner's manual or shop manual for exact spec). Mtf Type: API GL-4 gear oil, SAE 75W-90 (check specific owner's manual or shop manual for exact spec). 📐 Dimensions Exterior Length: Approx. 4,055 - 4,175 mm (159.6 - 164.4 inches) Width: Approx. 1,690 - 1,715 mm (66.5 - 67.5 inches) Height: Approx. 1,700 - 1,740 mm (66.9 - 68.5 inches) Wheelbase: Approx. 2,580 mm (101.6 inches) Ground Clearance: Approx. 190 mm (7.5 inches) Weights Curb Weight: Approx. 1,200 - 1,350 kg (2,645 - 2,976 lbs) Gross Vehicle Weight Rating: Approx. 1,700 - 1,800 kg (3,748 - 3,968 lbs) Cargo Cargo Volume Seats Up: Approx. 301 liters (10.6 cu ft) Cargo Volume Seats Down: Approx. 751 liters (26.5 cu ft) (with rear seats folded) 🛡️ Safety Features Ratings NHTSA Ratings: Varies by market and testing agency. Generally aimed for good safety performance for its class, but specific ratings require checking local databases for the 2006-2009 models. Active Features ABS: Available (Anti-lock Braking System) E Brake Type: Mechanical parking brake, usually foot-operated or hand lever. Passive Features Airbags: Front airbags for...
Fuel injection system (EFI), ignition system, emission control systems (EVAP, EGR), engine control unit (ECU) operation and diagnosis, sensors and actuators.
Transmission Drivetrain:
Manual transmission, automatic transmission (AT), transfer case, propeller shafts, drive shafts, differentials (front and rear), hubs and bearings.
Suspension Steering:
Front suspension (MacPherson strut), rear suspension (multi-link or solid axle depending on specific variant), steering gear, power steering system, wheel alignment.
Brakes:
Front disc brakes, rear drum or disc brakes (depending on trim), anti-lock braking system (ABS), parking brake system.
Electrical System:
Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), gauges and instruments, wiring diagrams, fuses and relays, power windows, door locks, mirrors.
Body Chassis:
Body construction, interior trim, exterior trim, doors, hood, tailgate, bumpers, glass, frame and underbody, corrosion protection.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components, refrigerant system, climate control operation.
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake inspection, tire rotation.
Troubleshooting:
Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation.
Repair Rebuild:
Detailed step-by-step instructions for component removal, installation, and overhaul (e.g., engine overhaul, transmission rebuild, brake caliper replacement).
Specifications:
Torque specifications for all fasteners, fluid capacities and types, electrical component specifications, dimensional data.
May include smaller 1.3L engines (e.g., K3-VE) in certain markets, but 1.5L is most common for this generation. Manual covers all variants.
🔧 Transmission
Standard
Type Std:
5-speed Manual Transmission (MT)
Optional
Type Opt:
4-speed Automatic Transmission (AT)
Features
4Wd System:
Often features a selectable 4WD system (e.g., Full-time or Part-time with center differential lock/viscous coupling)
Fluid Specifications
Atf Type:
Dexron III or equivalent automatic transmission fluid (check specific owner's manual or shop manual for exact spec).
Mtf Type:
API GL-4 gear oil, SAE 75W-90 (check specific owner's manual or shop manual for exact spec).
📐 Dimensions
Exterior
Length:
Approx. 4,055 - 4,175 mm (159.6 - 164.4 inches)
Width:
Approx. 1,690 - 1,715 mm (66.5 - 67.5 inches)
Height:
Approx. 1,700 - 1,740 mm (66.9 - 68.5 inches)
Wheelbase:
Approx. 2,580 mm (101.6 inches)
Ground Clearance:
Approx. 190 mm (7.5 inches)
Weights
Curb Weight:
Approx. 1,200 - 1,350 kg (2,645 - 2,976 lbs)
Gross Vehicle Weight Rating:
Approx. 1,700 - 1,800 kg (3,748 - 3,968 lbs)
Cargo
Cargo Volume Seats Up:
Approx. 301 liters (10.6 cu ft)
Cargo Volume Seats Down:
Approx. 751 liters (26.5 cu ft) (with rear seats folded)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by market and testing agency. Generally aimed for good safety performance for its class, but specific ratings require checking local databases for the 2006-2009 models.
Active Features
ABS:
Available (Anti-lock Braking System)
E Brake Type:
Mechanical parking brake, usually foot-operated or hand lever.
Passive Features
Airbags:
Front airbags for driver and passenger. Side airbags and curtain airbags may be optional on higher trims.
Seatbelts:
3-point seat belts with pre-tensioners and force limiters for front occupants. 3-point seat belts for rear occupants.
Child Seat Anchors:
ISOFIX/LATCH child seat anchorage points.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM radio with CD player. Higher trims may offer MP3 compatibility or enhanced speaker systems.
Navigation:
Navigation systems were not standard and would have been optional or aftermarket additions.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Optional on some models.
Connectivity
Aux Input:
May be present on some audio units for connecting external devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, whichever comes first (refer to manual for specific recommendation based on driving conditions).
Air Filter Replacement:
Every 20,000-30,000 km (12,000-18,000 miles) or as needed based on dusty conditions.
Spark Plug Replacement:
Around 80,000-100,000 km (50,000-60,000 miles) for standard plugs, or longer for iridium/platinum plugs. Manual will specify exact type and interval.
Coolant Change:
Every 40,000-60,000 km (24,000-36,000 miles) or 2-3 years.
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 or 10W-30 API SN/SP or ILSAC GF-5/GF-6 (confirm with manual for exact specification and viscosity based on climate).
Engine Oil Capacity:
Approx. 3.7 - 4.1 liters (3.9 - 4.3 US quarts) with filter change.
Coolant Type:
Ethylene glycol-based coolant, typically pink or red for Toyota/Daihatsu long-life coolant (e.g., Toyota Super Long Life Coolant).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for exact specification).
Known Issues
Common Wear Items:
Front struts/shocks, rear suspension bushings, exhaust system components, clutch wear (on manual transmissions), catalytic converter issues in high-mileage vehicles.
Engine Performance Issues:
Occasional issues with carbon buildup on intake valves, potential for oil consumption in higher mileage engines. VVT-i system maintenance is crucial.
Electrical Faults:
While generally reliable, minor electrical gremlins can occur over time, often related to wiring harness integrity or sensor failures. Manual's wiring diagrams are essential.
4Wd System Maintenance:
Regular inspection and maintenance of the 4WD system, including transfer case and differential fluids, is vital for longevity, especially in off-road use.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is a Japanese manufacturer known for producing small, fuel-efficient vehicles, kei cars, and mini SUVs.
Model Evolution
Terios Concept:
The Terios (also known as Toyota Cami/Rush in some markets) was conceived as a compact, affordable, and capable small SUV, blending car-like comfort with off-road pretensions.
Second Gen Launch:
The second generation (J200 series) was introduced in 2006, featuring a larger platform, more modern styling, and improved engines compared to the first generation.
Production
Manufacturing Location:
Primarily manufactured in Japan, with production facilities also located in other countries through licensing agreements or joint ventures.
Model Discontinuation In Some Markets:
Daihatsu withdrew from many Western markets, including Europe and North America, in the early 2010s, although the Terios continued to be sold under Toyota branding in some regions.
🏆 Awards & Recognition
Recognitions
Class Rankings:
The Terios often received positive mentions for its value proposition, practicality, and fuel efficiency within the compact SUV segment in markets where it was sold.
Ratings
Fuel Economy:
Generally considered to have good fuel economy for its class, especially the 1.5L engine and manual transmission variants.
Certifications
Emissions Standards:
Designed to meet prevailing emissions standards for its production years (e.g., Euro IV or equivalent).
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