Mitsubishi Outlander English & German Language Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010
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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Generation: Second Generation (CW/ZJ/ZY/HZ) Codes: CW5W (2WD), CW6W (4WD) 👋 Introduction Market Position Category: Compact Crossover SUV Segment: Sport Utility Vehicle (SUV), Crossover Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Nissan X-Trail, Ford Escape, Subaru Forester, Chevrolet Equinox Key Features Features: Available All-Wheel Drive (AWD) system (AWC/S-AWC), spacious interior for its class, practical cargo area, comfortable ride. Target Audience Audience: Families, individuals seeking versatile transportation, those needing light off-road or all-weather capability. 📋 Manual Details Coverage Areas Languages: English, German Model Years Covered: 2006, 2007, 2008, 2009, 2010 Page Count Estimated Pages: Over 2500 Manual Type Type: Complete Workshop Service and Repair Manual Format Format: Downloadable Digital File (e.g., PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Fuel & Emissions, Engine Cooling, Engine Lubrication, Ignition System, Starting System, Charging System, Automatic Transmission, Manual Transmission, Transfer Case (AWD), Driveshafts, Differentials Chassis: Suspension (Front & Rear), Steering System, Brake System (ABS, EBD), Wheel & Tire Specifications Electrical: Body Electrical Systems, Lighting Systems, Instrument Cluster, Power Accessories (Windows, Locks, Mirrors), HVAC Controls, Audio Systems, SRS (Airbag) System, Engine Control Module (ECM), Transmission Control Module (TCM) Body: Body & Frame, Exterior Trim, Interior Trim, Doors, Hood, Tailgate, Glass, Seating Systems Procedures Included Maintenance: Scheduled Maintenance, Oil & Filter Changes, Fluid Checks & Replacements, Spark Plug Replacement, Air Filter Replacement, Brake Pad/Shoe Replacement, Belt Inspection/Replacement Diagnostics: Troubleshooting Guides, DTC (Diagnostic Trouble Code) Interpretation, Symptom-Based Diagnostics, Component Testing Repair: Engine Overhaul, Transmission Overhaul, Suspension Component Replacement, Brake Caliper/Rotor Replacement, Electrical Component Repair/Replacement, Body Panel Repair/Replacement Special Procedures: Wheel Alignment Specifications, Tire Rotation, Air Conditioning Service, Emission Control System Repair, SRS System Diagnosis & Repair Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Searchability: Likely text-searchable if a high-quality PDF. Print Quality Quality: Dependent on original source; generally high for professional workshop manuals. Binding Type Binding: N/A (Downloadable Digital File) Paper Type Paper: N/A (Downloadable Digital File) ⚙️ Engine Specifications Primary Engine Engine Code Usa Eu: 4G69 (2.4L MIVEC), 6B31 (3.0L MIVEC V6 - optional) Displacement 2.4L: 2378 cc (145.1 cu in) Bore Stroke 2.4L: 87.0 mm x 96.0 mm Compression Ratio 2.4L: 9.5:1 Horsepower 2.4L: 160-165 hp @ 6000 rpm (Varies slightly by market/year) Torque 2.4L: 162-165 lb-ft @ 4000 rpm (Varies slightly by market/year) Optional Engine Engine Code Usa Eu V6: 6B31 (3.0L MIVEC V6) Displacement 3.0L V6: 2998 cc (182.9 cu in) Horsepower 3.0L V6: 220 hp @ 6250 rpm Torque 3.0L V6: 201 lb-ft @ 3750 rpm Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPI) Engine Management ECU Type: Engine Control Module (ECM) 🔧 Transmission Standard Transmission Type 2.4L: 5-Speed Manual Transmission (FWD models), Continuously Variable Transmission (CVT - FWD & AWD models) Optional Transmission Type V6: 6-Speed Automatic Transmission (AWD models only) Features AWD System: Electronically controlled All-Wheel Drive (AWC) with 3 modes: ECO, AUTO, LOCK. Fluid Specifications Automatic Transmission Fluid: DIA Queen ATF SP III or equivalent. 📐 Dimensions Exterior Length: Approx. 4570 mm (179.9 in) Width: Approx. 1800 mm (70.9 in) Height: Approx. 1685 mm (66.3 in) (Without roof rails) Wheelbase: Approx. 2670 mm (105.1 in) Interior Seating Capacity: 5 or 7 Seater (Optional third row) Cargo Cargo Volume: Varies by configuration (e.g., approx. 851 liters / 30.0 cu ft behind 2nd row in 5-seater). Weights Curb Weight: Approx. 1540 kg (3395 lbs) for 2.4L FWD manual, higher for AWD and V6 models. Towing Towing Capacity: Typically limited for this class, check local regulations and specific model rating. 🛡️ Safety Features Ratings NHTSA Rating Usa: Good (Frontal Offset), Acceptable (Side Impact), Good (Rear Impact) - Varies by specific test year and configuration. Likely achieved 4-star or 5-star overall ratings. IIHS Rating Usa: Top Safety Pick for some years/configurations. Active Features Active Safety: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA), Traction Control System (TCS), Active Stability Control (ASC) / Electronic Stability Control (ESC). Passive Features Passive Safety: Front Airbags (Driver & Passenger), Side Airbags (Front), Curtain Airbags (Front & Rear), Seatbelt Pretensioners, Whiplash Protection. 💡 Technology Features Infotainment Infotainment System: Features could include AM/FM/CD/MP3 player, optional Rockford Fosgate premium audio system, touchscreen navigation (on higher trims/optional). Driver Assistance Driver Aids: Cruise Control. Advanced driver assistance systems (ADAS) like adaptive cruise control, lane keeping assist were not commonly available on this generation. Connectivity Connectivity Features: Auxiliary audio input jack (on most models), Bluetooth hands-free calling and audio streaming (optional on later years/trims). Convenience Convenience Features: Keyless Entry, Power Windows, Power Door Locks, Power Mirrors, Automatic Climate Control (optional). 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 miles (12,000 km) or 6 months, whichever comes first. Check manual for severe driving conditions....
Varies by configuration (e.g., approx. 851 liters / 30.0 cu ft behind 2nd row in 5-seater).
Weights
Curb Weight:
Approx. 1540 kg (3395 lbs) for 2.4L FWD manual, higher for AWD and V6 models.
Towing
Towing Capacity:
Typically limited for this class, check local regulations and specific model rating.
🛡️ Safety Features
Ratings
NHTSA Rating Usa:
Good (Frontal Offset), Acceptable (Side Impact), Good (Rear Impact) - Varies by specific test year and configuration. Likely achieved 4-star or 5-star overall ratings.
IIHS Rating Usa:
Top Safety Pick for some years/configurations.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA), Traction Control System (TCS), Active Stability Control (ASC) / Electronic Stability Control (ESC).
Passive Features
Passive Safety:
Front Airbags (Driver & Passenger), Side Airbags (Front), Curtain Airbags (Front & Rear), Seatbelt Pretensioners, Whiplash Protection.
💡 Technology Features
Infotainment
Infotainment System:
Features could include AM/FM/CD/MP3 player, optional Rockford Fosgate premium audio system, touchscreen navigation (on higher trims/optional).
Driver Assistance
Driver Aids:
Cruise Control. Advanced driver assistance systems (ADAS) like adaptive cruise control, lane keeping assist were not commonly available on this generation.
Connectivity
Connectivity Features:
Auxiliary audio input jack (on most models), Bluetooth hands-free calling and audio streaming (optional on later years/trims).
Convenience
Convenience Features:
Keyless Entry, Power Windows, Power Door Locks, Power Mirrors, Automatic Climate Control (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles (12,000 km) or 6 months, whichever comes first. Check manual for severe driving conditions.
Engine Air Filter Replacement:
Approximately 30,000 miles (48,000 km) or as needed based on driving environment.
Spark Plug Replacement 2.4L:
Iridium spark plugs typically have a longer service life, often around 100,000 miles (160,000 km). Check manual for exact type and interval.
Transmission Fluid Change Interval:
CVT: 60,000 miles (96,000 km) for normal use, potentially sooner for severe. Automatic: Refer to manual, typically similar range.
Fluid Specifications
Engine Oil 2.4L:
SAE 5W-30 API SN or higher, ILSAC GF-5 compliant.
Engine Oil 3.0L V6:
SAE 5W-30 API SN or higher, ILSAC GF-5 compliant.
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent (typically a pink/red OAT type).
Power Steering Fluid:
Refer to manual; typically ATF SP III or a specific power steering fluid.
Known Issues
Common Problems:
CVT belt wear/failure (especially in earlier years), catalytic converter issues, potential for suspension wear (bushings, ball joints), some electrical gremlins (e.g., power window motors), occasional engine oil consumption.
Common Problems
Maintenance Preventative:
Regular fluid changes (especially CVT and engine oil), timely replacement of belts and hoses, inspecting suspension components, and addressing any check engine lights promptly.
📚 Vehicle History
Brand Heritage
Brand History:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a history of producing reliable and capable vehicles, including SUVs and crossovers.
Model Evolution
Model Lineage:
The Outlander nameplate was introduced globally in 2001 (as the Airtrek in Japan). The second generation (2006-2013) represented a significant redesign, moving to a new platform and offering more advanced features and engine options.
Production
Manufacturing Locations:
Primarily Japan (Mizushima Plant). Some later models/variants may have been assembled elsewhere.
Production Years Covered
Production Period:
Covers the early to mid-production years of the second generation.
🏆 Awards & Recognition
Recognitions
Awards:
While specific major awards for this exact generation may be limited, the Outlander line has been recognized for practicality and value in automotive reviews by publications like Consumer Reports, Edmunds, and IIHS (for safety).
Ratings
Consumer Reports Rating:
Ratings varied by year and powertrain, often scoring average to above average for predicted reliability, with some concerns noted for the CVT.
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