Ford Fusion 2006 2007 2008 2009 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Fusion Model Years Covered: 2006, 2007, 2008, 2009 Generation Generation Designation: First Generation (CD3 Platform) Codes Platform Code: CD3 👋 Introduction Market Position Market Segment: Mid-size Sedan Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima Key Features Platform Sharing: Shared platform (CD3) with Mazda 6, which contributed to its agile handling characteristics. 📋 Manual Details Coverage Areas Geographic Coverage: North America (USA, Canada, Mexico) Trim Levels Covered: All trim levels (S, SE, SEL, Sport) Page Count Estimated Page Count: Thousands of pages (printable) Manual Type Type: Workshop Service Repair Manual (FSM - Factory Service Manual Equivalent) Language Language: English Format Delivery Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Ignition System, Exhaust System, Emission Control System Transmission: Automatic Transmission (AX4N/4F50N), Manual Transmission (Getrag MM5R5) Drivetrain: Front Wheel Drive (FWD), All Wheel Drive (AWD - where applicable) Suspension And Steering: Front Suspension, Rear Suspension, Steering System, Wheel Alignment Brakes: Brake System (Front and Rear Brakes, ABS, EBD) Electrical And Electronics: Wiring Diagrams, Lighting System, Instrumentation, Powertrain Control Module (PCM), Body Control Module (BCM), Audio System, HVAC Controls Body And Frame: Body Construction, Exterior Trim, Interior Trim, Doors, Hood, Trunk, Bumpers, Glass HVAC: Heating, Ventilation, and Air Conditioning System Safety Systems: Airbag System, Seat Belt Pretensioners Procedures Included Maintenance Procedures: Scheduled Maintenance, Fluid Changes (Oil, Coolant, Brake Fluid, Transmission Fluid), Filter Replacements (Air, Oil, Fuel, Cabin Air), Spark Plug Replacement, Tire Rotation and Balancing Repair Procedures: Engine Overhaul, Transmission Rebuild, Brake System Repairs, Suspension Component Replacement, Steering System Repairs, Electrical Component Diagnosis and Replacement, Body Panel Repair Diagnostic Procedures: Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), On-Board Diagnostics (OBD-II) Procedures, Component Testing Technical Data And Specifications: Torque Specifications, Fluid Capacities, Electrical Schematics, Component Identifications, Exploded Views, Measurement Specifications Technical Depth Depth: Comprehensive, covering all aspects from routine maintenance to major component overhauls and complex diagnostics. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High Quality, Printable Pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Search: Likely searchable text within PDF, depending on original scanning quality. ⚙️ Engine Specifications Primary Engine Engine Option 1: 2.3L Duratec I4 Engine Displacement 2.3L: 2261 cc (138 cubic inches) Engine Power 2.3L: Approx. 160 hp @ 6000 rpm Engine Torque 2.3L: Approx. 150 lb-ft @ 4000 rpm Engine Option 2: 3.0L Duratec V6 Engine Displacement 3.0L: 2967 cc (181 cubic inches) Engine Power 3.0L: Approx. 221 hp @ 6250 rpm Engine Torque 3.0L: Approx. 205 lb-ft @ 4800 rpm Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Features Valvetrain: DOHC (Dual Overhead Camshafts), 4 valves per cylinder Induction: Naturally Aspirated 🔧 Transmission Standard Transmission Option 1: 5-Speed Manual (Getrag MM5R5) - Primarily with 2.3L engine Optional Transmission Option 2: 6-Speed Automatic (AX4N/4F50N) - Primarily with 3.0L V6, available on 2.3L in later years/certain trims Features Automatic Transmission Features: SelectShift capability (driver-selectable gear changes) 📐 Dimensions Exterior Length: Approx. 191.8 inches Width: Approx. 72.0 inches Height: Approx. 57.4 inches Wheelbase: Approx. 107.4 inches Weights Curb Weight Min: Approx. 3300 lbs (for 2.3L manual) Curb Weight Max: Approx. 3550 lbs (for 3.0L V6 AWD automatic) Cargo Trunk Volume: Approx. 16.0 cubic feet 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (for 2006-2009 models) NHTSA Front Impact Passenger: Good (for 2006-2009 models) NHTSA Side Impact Front Passenger: Good (for 2006-2009 models) IIHS Frontal Offset: Good (for 2006-2009 models) IIHS Side Impact: Good (for 2006-2009 models) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Electronic Stability Control: Available Electronic Stability Control (ESC)/AdvanceTrac Passive Features Airbags: Frontal airbags, Front side-impact airbags, Available side-curtain airbags Seatbelts: Front seatbelt pretensioners 💡 Technology Features Infotainment Audio System Options: AM/FM stereo with CD player, available MP3 capability, Sirius Satellite Radio, available premium audio system. Navigation System: Optional DVD-based navigation system. Driver Assistance Cruise Control: Standard cruise control. Keyless Entry: Standard keyless entry, optional remote keyless entry and start. Connectivity Bluetooth: Optional SYNC voice-activated hands-free connectivity system (introduced in later years of this generation). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles or 6 months, depending on driving conditions and oil used (consult manual for specifics). Air Filter Replacement: Every 15,000 - 30,000 miles or as needed based on inspection. Spark Plug Replacement 2.3L: Approx. 100,000 miles (Platinum or Iridium plugs) Spark Plug Replacement 3.0L V6: Approx. 100,000 miles (Platinum or Iridium plugs) Fluid Specifications Engine Oil 2.3L: API SN or newer, SAE 5W-20 (check manual for specific viscosity and capacity). Engine Oil 3.0L V6: API SN or newer, SAE 5W-20 (check manual for specific viscosity and capacity). Coolant: Ford Premium Gold Coolant (or equivalent meeting WSS-M97B51-A1 specification), 50/50 mix...
Cooling system leaks (radiator, hoses, thermostat housing).
Common Issue 4:
Interior rattles or squeaks.
Common Issue 5:
Front suspension components (e.g., control arm bushings, sway bar links) wear.
📚 Vehicle History
Brand Heritage
Manufacturer:
Ford Motor Company
Model Evolution
First Generation Introduction:
Introduced for the 2005 model year in North America.
Facelift Mid Cycle:
Received a mid-cycle refresh for the 2008 model year, featuring updated styling and interior refinements.
Production
Manufacturing Location:
Hermosillo, Sonora, Mexico
🏆 Awards & Recognition
Recognitions
Previous Generation Awards:
While specific awards for this model year range are not extensively highlighted, the Ford Fusion platform generally received positive reviews for its handling and styling compared to competitors.
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