The Mercury Milan, produced for the 2006 through 2009 model years, is a mid-size sedan built on the Ford CD3 Platform, sharing its foundation with the Mazda6. Positioned as a stylish and refined alternative in its segment, the Milan offered a compelling blend of American comfort and European driving dynamics, featuring sleek, aerodynamic styling. Buyers could choose between efficient four-cylinder and potent V6 engines, paired with either a 5-speed manual or automatic transmission, or a 6-speed automatic for V6 models. Its spacious interior, comfortable seating, and well-tuned suspension contributed to its appeal, making it a notable entry in the competitive mid-size sedan market. This comprehensive Workshop Service Manual is designed to provide essential repair and service information for the Mercury Milan (2006-2009). Covering a vast range of topics, it includes detailed procedures for engine mechanical and performance aspects, transmission systems, drivetrain, suspension, steering, brakes, and the complete electrical system. Furthermore, it offers guidance on body and frame repairs, HVAC, and the restraint system. The manual details scheduled maintenance, diagnostics, removal and installation procedures, adjustments, and provides critical technical specifications, special tool requirements, torque values, and wear limits, making it an indispensable resource for owners and technicians alike. 🏷️ Basic Information Identification Make: Mercury Model: Milan Years Covered: 2006, 2007, 2008, 2009 Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Segment: Mid-size sedan Brand Strategy: Positioned as a stylish and refined alternative to mainstream sedans, offering a blend of American comfort and European driving dynamics. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Malibu, Ford Fusion. Key Features Design: Sleek, aerodynamic styling with European influences, inspired by Mazda6 platform. Powertrain: Available with a choice of efficient four-cylinder and potent V6 engines. Interior: Spacious cabin, comfortable seating, upscale materials for its class. Driving Dynamics: Well-tuned suspension for a balanced ride and handling. 📋 Manual Details Coverage Areas Primary Coverage: Repair and Service Page Count Total Pages: 4909 Manual Type Type: Workshop Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, testing, repair of all engine components. Engine Performance: Fuel injection, ignition system, emissions control, cooling system, lubrication. Transmission Manual: Removal, installation, overhaul, adjustments, diagnostics. Transmission Automatic: Removal, installation, overhaul, adjustments, diagnostics, fluid specifications. Drivetrain: Front-wheel drive system, axles, driveshafts, CV joints, differentials. Suspension Steering: Front and rear suspension components, steering gear, power steering system, alignment. Brakes: Hydraulic system, ABS, discs, drums, pads, lines, bleeding procedures, parking brake. Electrical System: Battery, charging system, starting system, lighting, power windows, locks, mirrors. Body And Frame: Exterior panels, interior trim, glass, bumpers, body repairs, corrosion prevention. HVAC: Air conditioning, heating, ventilation, climate control system. Restraints System: Airbag system, seat belts, SRS diagnostics and service precautions. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure, evaporative emission system. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, emissions components. Chassis Electrical: Instrument cluster, gauges, warning lights, body control module (BCM). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics. Repair: Step-by-step repair procedures for all vehicle systems and components. Removal Installation: Detailed instructions for removing and installing all parts and assemblies. Disassembly Assembly: Complete breakdown and reassembly of major components. Adjustments: Precise instructions for adjusting various systems and components. Wiring Diagrams: Comprehensive electrical schematics for all circuits. Technical Depth Depth: Bumper-to-bumper, covering basic maintenance to complex engine/transmission rebuilds. Detail Level: Includes special notes, important points, service data, precautions, pictorial diagrams, exploded views, and photos. Special Tools: References specific special service tools (SSTs) and their usage. Torque Specifications: Detailed torque values for all fasteners. Wear Limits: Specifies wear limits for critical components. 📊 Manual Specifications File Format Quality: High quality, printable pages, zoomable content. Searchability: Likely searchable PDF text, facilitating quick information retrieval. Print Quality Printability: Yes, all pages are printable. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Quality: N/A (Digital PDF Download) Compatibility Operating Systems: Windows, Mac, Linux OS Requirements Software: Adobe Reader (or compatible PDF reader) ⚙️ Engine Specifications Primary Engine Engine 1: 2.3L Duratec I4 Displacement 1: 2311 cc (140.9 cu in) Horsepower 1: 154 hp @ 5750 rpm Torque 1: 144 lb-ft @ 4250 rpm Optional Engine Engine 2: 3.0L Duratec 30 V6 Displacement 2: 2967 cc (181.1 cu in) Horsepower 2: 203 hp @ 6250 rpm (2006-2007), 221 hp @ 6250 rpm (2008-2009) Torque 2: 199 lb-ft @ 4500 rpm (2006-2007), 205 lb-ft @ 4000 rpm (2008-2009) Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type I4: 5-speed Manual Optional Transmission Type I4 Auto: 5-speed Automatic (CD4E/AX4N based) Transmission Type V6: 6-speed Automatic (AXM/6F50 based) Features Drive Type: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length: 191.8 inches (4872 mm) Width: 71.9 inches (1826 mm) Height: 57.5 inches (1460...