Yamaha YFM700 700 Raptor 2006-2009 Workshop Service Manual
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The Yamaha YFM700 700 Raptor, produced from 2006 to 2009, is a high-performance sport ATV engineered for enthusiasts, racers, and serious recreational riders. Building on a strong powersports legacy, this model is renowned for its potent 686cc liquid-cooled engine featuring electronic fuel injection, delivering impressive power and torque for aggressive riding. Its design prioritizes exceptional handling, advanced suspension, and rider comfort, establishing it as a benchmark in its class and a consistent industry leader. This comprehensive 401-page workshop service manual provides in-depth guidance for the maintenance, diagnosis, and repair of the Yamaha YFM700 700 Raptor. It covers all essential systems, including detailed procedures for engine assembly and disassembly, drivetrain components, chassis elements, and electrical systems. The manual includes routine maintenance schedules, repair instructions, troubleshooting guides, and critical technical specifications, empowering owners and technicians to effectively maintain and preserve the vehicle's performance and reliability. 🏷️ Basic Information Identification Make: Yamaha Model: YFM700 Raptor Model Variant: 700 Raptor Codes Product Name: Yamaha YFM700 700 Raptor 2006-2009 Workshop Service Manual PDF Download 👋 Introduction Market Position Quad Type: High-performance sport ATV Target Audience: Enthusiasts, racers, serious recreational riders, maintenance and repair shops Competitive Analysis Key Competitors Era: Honda TRX450R, Suzuki LT-R450, KTM 450 SX Key Features Vehicle Performance Focus: Power, handling, suspension, and rider comfort for aggressive riding. Manual Benefit: Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the YFM700 Raptor effectively. 📋 Manual Details Coverage Areas Applicable Model Years: 2006, 2007, 2008, 2009 Page Count Page Count: 401 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, lubrication, cooling system, fuel injection system, ignition system, starting system, exhaust system Drivetrain Systems: Clutch, transmission (gearbox), final drive, driveshafts, differential Chassis Systems: Frame, suspension (front and rear), steering system, braking system (hydraulic and mechanical components), wheels, tires Electrical Systems: Wiring diagrams, lighting system, battery, charging system, starter motor, ignition system components, sensors, ECU (Engine Control Unit) Body And Exterior: Body panels, plastics, trim, seat assembly, handlebars, fenders Procedures Included Maintenance Procedures: Routine checks, fluid changes, filter replacements, lubrication points, valve clearance adjustment, battery maintenance Repair Procedures: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper service, electrical component diagnosis and repair Troubleshooting Guides: Diagnostic charts for common problems, symptom-based troubleshooting, fault code interpretation (if applicable) Technical Specifications Data: Torque specifications for all fasteners, engine specifications, dimensions, clearances, electrical data Technical Depth Depth Of Coverage: Comprehensive rebuild and overhaul procedures for all major mechanical and electrical systems. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality Recommendation: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, liquid-cooled, 4-valve, single-cylinder Displacement: 686 cc (cc) Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 Performance Horsepower Estimate: Approx. 45-50 HP (at crankshaft, depending on tuning/specifics) Torque Estimate: Approx. 42-45 lb-ft (at crankshaft, depending on tuning/specifics) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni 44mm throttle body Fuel Type: Unleaded gasoline (90+ octane recommended) Ignition System Ignition Type: TCI (Transistor Controlled Ignition) with digital ignition advance Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type Recommendation: Yamalube 4 (10W-40) or equivalent motorcycle oil Oil Filter Part Number: Yamaha 5GH-13440-00-00 or equivalent 🔧 Transmission Standard Transmission Type: 5-speed constant mesh with reverse Optional Optional Transmission: N/A Features Clutch Type: Wet, multiple-disc Final Drive: O-ring sealed chain Fluid Specifications Transmission Oil Type: Yamalube 4 (10W-40) or equivalent motorcycle oil Fluid Capacities Transmission Oil Capacity: Approx. 1.40 L (without filter change), 1.50 L (with filter change) 📐 Dimensions Exterior Overall Length: Approx. 1850 mm (72.8 in) Overall Width: Approx. 1280 mm (50.4 in) Overall Height: Approx. 1100 mm (43.3 in) Weights Curb Weight: Approx. 192 kg (423 lbs) Ground Clearance: Approx. 260 mm (10.2 in) Wheels Tires Front Tire Size: AT21x7-10 Rear Tire Size: AT20x10-9 Wheelbase: Approx. 1280 mm (50.4 in) 🛡️ Safety Features Ratings Safety Ratings Context: ATVs are not designed for highway use and do not have NHTSA or IIHS ratings. Active Features Braking System: Hydraulic disc brakes front and rear Parking Brake: Mechanical caliper type Passive Features Body Construction: Steel frame, composite body panels. Operator Safety: Emphasis on proper riding gear, training, and adherence to trail regulations. 💡 Technology Features Infotainment Infotainment System: N/A (Sport ATV focus, no infotainment system) Driver Assistance Driver Assistance Features: N/A (No electronic driver assistance systems in the modern automotive sense) Connectivity Connectivity Features: N/A Engine Management Engine Management System: Engine Control Unit (ECU) managing fuel injection and ignition timing. 🔧 Maintenance Service Intervals Initial Service: First service typically around 600 miles or 6 months, covering oil change, filter inspection, and general check-up....
The Yamaha YFM700 700 Raptor, produced from 2006 to 2009, is a high-performance sport ATV engineered for enthusiasts, racers, and serious recreational riders. Building on a strong powersports legacy, this model is renowned for its potent 686cc liquid-cooled engine featuring electronic fuel injection, delivering impressive power and torque for aggressive riding. Its design prioritizes exceptional handling, advanced suspension, and rider comfort, establishing it as a benchmark in its class and a consistent industry leader.
This comprehensive 401-page workshop service manual provides in-depth guidance for the maintenance, diagnosis, and repair of the Yamaha YFM700 700 Raptor. It covers all essential systems, including detailed procedures for engine assembly and disassembly, drivetrain components, chassis elements, and electrical systems. The manual includes routine maintenance schedules, repair instructions, troubleshooting guides, and critical technical specifications, empowering owners and technicians to effectively maintain and preserve the vehicle's performance and reliability.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM700 Raptor
Model Variant:
700 Raptor
Codes
Product Name:
Yamaha YFM700 700 Raptor 2006-2009 Workshop Service Manual PDF Download
👋 Introduction
Market Position
Quad Type:
High-performance sport ATV
Target Audience:
Enthusiasts, racers, serious recreational riders, maintenance and repair shops
Competitive Analysis
Key Competitors Era:
Honda TRX450R, Suzuki LT-R450, KTM 450 SX
Key Features
Vehicle Performance Focus:
Power, handling, suspension, and rider comfort for aggressive riding.
Manual Benefit:
Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the YFM700 Raptor effectively.