2006-2010 Suzuki Grand Vitara Jb416 Jb419 Jb420 Jb627 Service Repair Workshop Manual (2006 2007 2008 2009 2010)
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🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Model Code: JB416, JB419, JB420, JB627 Model Years: 2006, 2007, 2008, 2009, 2010 Codes Chassis Code: JB Series 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Owners, DIY mechanics, professional technicians Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Nissan X-Trail, Kia Sportage, Hyundai Tucson Key Features Vehicle Strengths: Reliability, off-road capability (for its class), available V6 engine, robust construction. Manual Value Proposition: Empowers users with detailed, factory-accurate information for efficient maintenance and repairs, reducing labor costs and downtime. 📋 Manual Details Coverage Areas Areas Covered: Comprehensive coverage for all major mechanical, electrical, and body systems. Page Count Estimated Page Count: 1500+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, cylinder head, crankshaft, pistons, timing system. Engine Management: Fuel injection system, ignition system, emissions control, ECU diagnostics. Transmission Manual: Clutch, gearbox, internal components, troubleshooting, fluid specifications. Transmission Automatic: Torque converter, planetary gears, hydraulic control, mechatronics, troubleshooting, fluid specifications. Drivetrain: Front axle, rear axle, driveshafts, differentials, 4WD system (if applicable). Suspension System: Front suspension (struts, control arms), rear suspension (multi-link), shock absorbers, springs, alignment. Steering System: Power steering pump, rack and pinion, steering column, troubleshooting. Brake System: Front and rear brakes (discs/drums), ABS, EBD, brake fluid specifications, bleeding procedures. Electrical System Basic: Battery, charging system (alternator), starting system (starter motor), fuses, relays. Electrical System Advanced: Lighting system, wipers, horn, power windows, power locks, instrument cluster. Climate Control: HVAC system, refrigerant, compressor, blower motor, diagnostics. Body And Trim: Exterior body panels, interior trim, door mechanisms, glass replacement, seals. Safety Systems: Airbags, seatbelt pre-tensioners, SRS system diagnostics. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fluid checks and top-offs. Component Replacement: Alternator, starter, fuel pump, water pump, thermostat, brake pads/rotors. Diagnostic Troubleshooting: Step-by-step diagnostic procedures for common faults and fault codes. Rebuild Procedures: Detailed instructions for engine and transmission overhauls. Electrical Diagnostics: Wiring diagrams, pinouts, component testing procedures. Wheel Alignment: Specifications and procedures for front and rear wheel alignment. Air Conditioning Service: Refrigerant handling, system evacuation and recharge, leak detection. Technical Depth Depth: Comprehensive, covering from basic owner maintenance to full engine/transmission rebuilds and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality: High-resolution, clear diagrams and text Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Completeness Completeness: Original Factory Service Manual ⚙️ Engine Specifications Primary Engine Engine Name Jb416: J20A Displacement Jb416: 2.0 Liters (1995 cc) Configuration Jb416: Inline 4-Cylinder, DOHC, 16-Valve Power Jb416 Approx: 140 hp @ 5900 rpm Torque Jb416 Approx: 133 lb-ft @ 3900 rpm Optional Engine Jb420 Engine Name Jb420: J24B Displacement Jb420: 2.4 Liters (2393 cc) Configuration Jb420: Inline 4-Cylinder, DOHC, 16-Valve, Variable Valve Timing (VVT) Power Jb420 Approx: 165-170 hp @ 6000 rpm Torque Jb420 Approx: 160-164 lb-ft @ 4000 rpm Optional Engine Jb627 Engine Name Jb627: H27A Displacement Jb627: 2.7 Liters (2736 cc) Configuration Jb627: V6, DOHC, 24-Valve Power Jb627 Approx: 185 hp @ 6000 rpm Torque Jb627 Approx: 184 lb-ft @ 3400 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: 87 Octane Unleaded Gasoline (check owner's manual for specific requirements) 🔧 Transmission Standard Transmission Transmission Type: 5-Speed Manual Transmission (MT) Optional Transmission Transmission Type: 4-Speed Automatic Transmission (AT) - with overdrive Features Transfer Case: Intended for all-wheel drive (AWD) operation, often with modes like 4-Mode (4H, 4H Lock, 4L Lock) or permanent AWD. Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 (verify with manual) Automatic Transmission Fluid: ATF Dexron III or equivalent (verify with manual) 📐 Dimensions Exterior Length Approx: 177.0 - 179.9 inches Width Approx: 71.3 inches Height Approx: 66.7 inches Wheelbase Approx: 103.9 inches Interior Passenger Volume Approx: 95.0 - 100.0 cu ft Cargo Cargo Volume Behind Rear Seat Approx: 39.3 cu ft Cargo Volume With Rear Seat Folded Approx: 74.4 cu ft Weights Curb Weight Approx: 3300 - 3600 lbs Towing Capacity Approx: 1500 - 3000 lbs (verify specific configuration) 🛡️ Safety Features Ratings NHTSA Front Crash Test: Good (for driver and passenger) - 2007 Model Tested IIHS Side Impact Test: Good (for front and rear occupants) - 2007 Model Tested IIHS Roof Strength: Good Active Features Traction Control: Standard on most models, often integrated with AWD system. Electronic Stability Control: Available on many models. Anti Lock Brakes: Standard ABS with EBD (Electronic Brakeforce Distribution). Passive Features Airbags: Frontal airbags for driver and passenger, available side-impact airbags and curtain airbags. Seatbelts: 3-point seatbelts with pretensioners and force limiters. 💡 Technology Features Infotainment Head Unit Options: Factory AM/FM/CD players, some with MP3 capability. Optional premium audio systems, in-dash CD changers, or touchscreen navigation units on higher trims. Driver Assistance...
87 Octane Unleaded Gasoline (check owner's manual for specific requirements)
🔧 Transmission
Standard Transmission
Transmission Type:
5-Speed Manual Transmission (MT)
Optional Transmission
Transmission Type:
4-Speed Automatic Transmission (AT) - with overdrive
Features
Transfer Case:
Intended for all-wheel drive (AWD) operation, often with modes like 4-Mode (4H, 4H Lock, 4L Lock) or permanent AWD.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 (verify with manual)
Automatic Transmission Fluid:
ATF Dexron III or equivalent (verify with manual)
📐 Dimensions
Exterior
Length Approx:
177.0 - 179.9 inches
Width Approx:
71.3 inches
Height Approx:
66.7 inches
Wheelbase Approx:
103.9 inches
Interior
Passenger Volume Approx:
95.0 - 100.0 cu ft
Cargo
Cargo Volume Behind Rear Seat Approx:
39.3 cu ft
Cargo Volume With Rear Seat Folded Approx:
74.4 cu ft
Weights
Curb Weight Approx:
3300 - 3600 lbs
Towing Capacity Approx:
1500 - 3000 lbs (verify specific configuration)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Good (for driver and passenger) - 2007 Model Tested
IIHS Side Impact Test:
Good (for front and rear occupants) - 2007 Model Tested
IIHS Roof Strength:
Good
Active Features
Traction Control:
Standard on most models, often integrated with AWD system.
Electronic Stability Control:
Available on many models.
Anti Lock Brakes:
Standard ABS with EBD (Electronic Brakeforce Distribution).
Passive Features
Airbags:
Frontal airbags for driver and passenger, available side-impact airbags and curtain airbags.
Seatbelts:
3-point seatbelts with pretensioners and force limiters.
💡 Technology Features
Infotainment
Head Unit Options:
Factory AM/FM/CD players, some with MP3 capability. Optional premium audio systems, in-dash CD changers, or touchscreen navigation units on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry Start:
Available on higher trims.
Connectivity
Auxiliary Input:
Available on many models for connecting external audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions; severe conditions may require shorter intervals).
Air Filter Replacement:
Every 15,000 - 30,000 miles (check manual for specific driving conditions).
Spark Plug Replacement:
Iridium-tipped plugs: 100,000 miles. Standard plugs: 30,000 - 60,000 miles (check specific engine and plug type).
Transmission Fluid Change:
Manual: Every 60,000 - 100,000 miles. Automatic: Every 50,000 - 70,000 miles (severe use may require more frequent changes).
Coolant Replacement:
Every 50,000 - 100,000 miles or 5 years (use Suzuki Super Long Life Coolant or equivalent).
Fluid Specifications
Engine Oil Spec:
API SN, ILSAC GF-5, SAE 0W-20 or 5W-30 (verify with owner's manual based on climate).
Brake Fluid Spec:
DOT 3 or DOT 4 (verify with owner's manual).
Power Steering Fluid Spec:
DEXRON-III ATF or Suzuki Power Steering Fluid (verify with owner's manual).
Known Issues
Common Problems:
Catalytic converter failure (especially on earlier models), intermittent ABS/ESP warning lights, potential for noisy wheel bearings, EGR valve issues on some engines.
Recalls:
Various recalls may exist; refer to NHTSA database for specific VIN-based recall information.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Brand Focus:
Known for small cars, motorcycles, and ATVs; the Grand Vitara represented their larger SUV offering.
Model Evolution
Generation:
Second Generation (Second generation launched in 2005 for the 2006 model year, continuing through 2013 in most markets).
Platform:
Unibody construction, moving away from the previous body-on-frame design.
Production
Production Years Globally:
2005-2013
Manufacturing Locations:
Japan, Hungary, and other international facilities.
🏆 Awards & Recognition
Recognitions
Segment Performance:
Generally well-regarded for its balance of on-road comfort and off-road capability for a compact SUV.
Reliability Perception:
Moderate to good reliability; some specific components can be prone to wear.
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