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Yamaha FZ1 Fazer 2006-2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: FZ1 Fazer Model Code: RN21 Generation Generation Designation: 2nd Generation Codes Engine Code Prefix: RN21 👋 Introduction Market Position Positioning: High-performance naked sportbike with faired sport-touring capability. Competitive Analysis Competitors: Suzuki GSX1300R Hayabusa (engine basis), Kawasaki Z1000, Honda CB1000R, Triumph Speed Triple. Key Features Engine Source: Derived from the R1 superbike engine. Chassis Design: Aluminum Deltabox frame for stiffness and lightness. Braking System: Radial-mount front brake calipers. Manual Utility Usefulness: Indispensable for owners and independent workshops performing maintenance, repairs, and diagnostics. 📋 Manual Details Coverage Areas Covered Years: 2006, 2007, 2008, 2009, 2010 Page Count Estimated Pages: 400+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full Engine Assembly, Disassembly, Reassembly, Internal Components, Cooling System, Lubrication System, Fuel System (Injection), Ignition System, Exhaust System Transmission: Gearbox Operation, Clutch Assembly, Shifting Mechanism, Transmission Fluid Chassis: Frame, Swingarm, Suspension (Front and Rear), Steering System, Wheels, Tires Brakes: Front and Rear Brake Systems, Hydraulic Components, Master Cylinders, Calipers, Brake Lines, ABS System (if applicable) Electrical: Wiring Diagrams, Lighting System, Ignition System, Charging System (Alternator, Regulator/Rectifier), Starting System (Starter Motor, Solenoid), Instrumentation, ECU, Sensors Bodywork: Fairings, Seat, Fuel Tank, Handlebars, Body Panels, Fasteners Procedures Included Maintenance: Routine Service, Oil Changes, Filter Replacements, Chain Maintenance, Spark Plug Replacement, Valve Clearance Adjustment, Coolant Flush, Brake Fluid Flush Troubleshooting: Diagnostic Procedures for Common Issues, Fault Code Interpretation, Symptom-Based Troubleshooting Guides Repair: Engine Rebuilds, Transmission Overhaul, Suspension Component Replacement, Brake System Repairs, Electrical Component Diagnosis and Replacement Disassembly Reassembly: Step-by-step instructions for component removal and installation Technical Depth Depth: Comprehensive from basic maintenance to complete engine and gearbox overhaul, including detailed electrical system diagnostics. 📊 Manual Specifications File Format File Type: Adobe PDF Searchability: Searchable Text Content Print Quality Quality: High Resolution, Printable Pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 998cc Liquid-cooled, 4-stroke, DOHC, 20-valve, Inline-4 Bore X Stroke: 77.0 mm x 53.6 mm Compression Ratio: 12.2:1 Performance Horsepower: Approx. 150 hp @ 10,000 rpm (Rear Wheel) Torque: Approx. 102 Nm (75 lb-ft) @ 8,500 rpm (Rear Wheel) Fuel System Fuel Delivery: Electronic Fuel Injection (Mikuni/Denso) Fuel Type: Unleaded Premium Gasoline (95 RON recommended) Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG, JASO MA or MA2 Ignition Ignition System: TCI (Transistor Controlled Ignition) Cooling Cooling Method: Liquid-cooled Coolant Type: Yamaha Antifreeze (Blue) or equivalent ethylene glycol-based coolant with distilled water (50/50 mix) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-plate Final Drive: O-ring sealed chain Features Gear Ratios: 1st: 2.467 (37/15), 2nd: 1.778 (32/18), 3rd: 1.409 (31/22), 4th: 1.192 (31/26), 5th: 1.045 (23/22), 6th: 0.958 (23/24) Transmission Oil Type: Yamalube Gear Oil (or equivalent) SAE 80 API GL-4 📐 Dimensions Exterior Length: 2140 mm (84.3 in) Width: 770 mm (30.3 in) Height: 1220 mm (48.0 in) Wheelbase: 1460 mm (57.5 in) Ground Clearance: 135 mm (5.3 in) Weights Dry Weight: 194 kg (427.7 lbs) Wet Weight: 214 kg (471.8 lbs) (approx. with full fluids) Fuel Capacity: 18 Liters (4.8 US gal) 🛡️ Safety Features Ratings Safety Certification: Not applicable (motorcycle) Active Features Braking System Type: Hydraulic Dual Disc (Front), Hydraulic Single Disc (Rear) ABS Availability: Optional on some models/regions Passive Features Lighting: Halogen Headlight, LED Taillight 💡 Technology Features Infotainment Display Type: Digital LCD Instrument Cluster (Tachometer, Speedometer, Gear Indicator, Fuel Gauge, Clock, Odometer, Tripmeters) Driver Assistance Ride Modes: N/A Connectivity Connectivity Features: N/A Engine Management ECU: Engine Control Unit (ECU) with diagnostic capabilities. Throttle Control: Fuel Injection (FI) system with electronic throttle control (though not a 'ride-by-wire' system in the modern sense). 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,750 miles) or 6 months Air Filter Check: Every 12,000 km (7,500 miles) Spark Plug Replacement: Every 24,000 km (15,000 miles) Valve Clearance Check: Every 24,000 km (15,000 miles) Fluid Specifications Engine Oil Capacity: 3.4 L (3.6 US qt) without filter change, 3.8 L (4.0 US qt) with filter change Coolant Capacity: 2.40 L (2.5 US qt) Brake Fluid Type: DOT 4 Clutch Fluid Type: DOT 4 (Hydraulic Clutch) Known Issues Common Concerns: Regulator/Rectifier failure (prone to overheating), Fuel pump issues, Stalling at low RPMs (can be ECU related or throttle body synchronization). Maintenance Tips: Regular cleaning and lubrication of the chain, ensuring proper battery health, monitoring cooling system for leaks. 📚 Vehicle History Brand Heritage Brand Focus: Yamaha Motor Company is renowned for its high-performance motorcycles, musical instruments, and marine products. Model Evolution Fz1 Lineage: Successor to the FZS1000 Fazer, offering a more modern and refined package. Second Gen Updates: Significant redesign from the first generation, including a new aluminum frame, revised engine tuning for increased responsiveness, and updated styling. Production Production Period: 2001-2015...
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SKU: 57950
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Yamaha FZ1 Fazer 2006-2010 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ1 Fazer
Model Code:
RN21
Generation
Generation Designation:
2nd Generation
Codes
Engine Code Prefix:
RN21
👋 Introduction
Market Position
Positioning:
High-performance naked sportbike with faired sport-touring capability.
Competitive Analysis
Competitors:
Suzuki GSX1300R Hayabusa (engine basis), Kawasaki Z1000, Honda CB1000R, Triumph Speed Triple.
Key Features
Engine Source:
Derived from the R1 superbike engine.
Chassis Design:
Aluminum Deltabox frame for stiffness and lightness.
Braking System:
Radial-mount front brake calipers.
Manual Utility
Usefulness:
Indispensable for owners and independent workshops performing maintenance, repairs, and diagnostics.
📋 Manual Details
Coverage Areas
Covered Years:
2006, 2007, 2008, 2009, 2010
Page Count
Estimated Pages:
400+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Full Engine Assembly, Disassembly, Reassembly, Internal Components, Cooling System, Lubrication System, Fuel System (Injection), Ignition System, Exhaust System
Transmission:
Gearbox Operation, Clutch Assembly, Shifting Mechanism, Transmission Fluid
Chassis:
Frame, Swingarm, Suspension (Front and Rear), Steering System, Wheels, Tires
Brakes:
Front and Rear Brake Systems, Hydraulic Components, Master Cylinders, Calipers, Brake Lines, ABS System (if applicable)
Electrical:
Wiring Diagrams, Lighting System, Ignition System, Charging System (Alternator, Regulator/Rectifier), Starting System (Starter Motor, Solenoid), Instrumentation, ECU, Sensors
Bodywork:
Fairings, Seat, Fuel Tank, Handlebars, Body Panels, Fasteners
Procedures Included
Maintenance:
Routine Service, Oil Changes, Filter Replacements, Chain Maintenance, Spark Plug Replacement, Valve Clearance Adjustment, Coolant Flush, Brake Fluid Flush
Troubleshooting:
Diagnostic Procedures for Common Issues, Fault Code Interpretation, Symptom-Based Troubleshooting Guides
Repair:
Engine Rebuilds, Transmission Overhaul, Suspension Component Replacement, Brake System Repairs, Electrical Component Diagnosis and Replacement
Disassembly Reassembly:
Step-by-step instructions for component removal and installation
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and gearbox overhaul, including detailed electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
Adobe PDF
Searchability:
Searchable Text Content
Print Quality
Quality:
High Resolution, Printable Pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
998cc Liquid-cooled, 4-stroke, DOHC, 20-valve, Inline-4
Bore X Stroke:
77.0 mm x 53.6 mm
Compression Ratio:
12.2:1
Performance
Horsepower:
Approx. 150 hp @ 10,000 rpm (Rear Wheel)
Torque:
Approx. 102 Nm (75 lb-ft) @ 8,500 rpm (Rear Wheel)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Mikuni/Denso)
Fuel Type:
Unleaded Premium Gasoline (95 RON recommended)
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG, JASO MA or MA2
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Cooling
Cooling Method:
Liquid-cooled
Coolant Type:
Yamaha Antifreeze (Blue) or equivalent ethylene glycol-based coolant with distilled water (50/50 mix)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain
Features
Gear Ratios:
1st: 2.467 (37/15), 2nd: 1.778 (32/18), 3rd: 1.409 (31/22), 4th: 1.192 (31/26), 5th: 1.045 (23/22), 6th: 0.958 (23/24)
Transmission Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4
📐 Dimensions
Exterior
Length:
2140 mm (84.3 in)
Width:
770 mm (30.3 in)
Height:
1220 mm (48.0 in)
Wheelbase:
1460 mm (57.5 in)
Ground Clearance:
135 mm (5.3 in)
Weights
Dry Weight:
194 kg (427.7 lbs)
Wet Weight:
214 kg (471.8 lbs) (approx. with full fluids)
Fuel Capacity:
18 Liters (4.8 US gal)
🛡️ Safety Features
Ratings
Safety Certification:
Not applicable (motorcycle)
Active Features
Braking System Type:
Hydraulic Dual Disc (Front), Hydraulic Single Disc (Rear)
ABS Availability:
Optional on some models/regions
Passive Features
Lighting:
Halogen Headlight, LED Taillight
💡 Technology Features
Infotainment
Display Type:
Digital LCD Instrument Cluster (Tachometer, Speedometer, Gear Indicator, Fuel Gauge, Clock, Odometer, Tripmeters)
Driver Assistance
Ride Modes:
N/A
Connectivity
Connectivity Features:
N/A
Engine Management
ECU:
Engine Control Unit (ECU) with diagnostic capabilities.
Throttle Control:
Fuel Injection (FI) system with electronic throttle control (though not a 'ride-by-wire' system in the modern sense).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,750 miles) or 6 months
Air Filter Check:
Every 12,000 km (7,500 miles)
Spark Plug Replacement:
Every 24,000 km (15,000 miles)
Valve Clearance Check:
Every 24,000 km (15,000 miles)
Fluid Specifications
Engine Oil Capacity:
3.4 L (3.6 US qt) without filter change, 3.8 L (4.0 US qt) with filter change
Coolant Capacity:
2.40 L (2.5 US qt)
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
DOT 4 (Hydraulic Clutch)
Known Issues
Common Concerns:
Regulator/Rectifier failure (prone to overheating), Fuel pump issues, Stalling at low RPMs (can be ECU related or throttle body synchronization).
Maintenance Tips:
Regular cleaning and lubrication of the chain, ensuring proper battery health, monitoring cooling system for leaks.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha Motor Company is renowned for its high-performance motorcycles, musical instruments, and marine products.
Model Evolution
Fz1 Lineage:
Successor to the FZS1000 Fazer, offering a more modern and refined package.
Second Gen Updates:
Significant redesign from the first generation, including a new aluminum frame, revised engine tuning for increased responsiveness, and updated styling.
Production
Production Period:
2001-2015 (FZ1/Fazer line overall), 2006-2010 for this specific manual coverage.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Generally well-received for its blend of performance and practicality, often praised for its powerful engine and comfortable ergonomics for a sportbike.
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