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Aprilia Atlantic 500 2006 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Year: 2006 Codes Engine Code: M310M 👋 Introduction Market Position Vehicle Type: Maxi-scooter, designed for urban commuting and longer touring. Target Audience: Owners and independent mechanics seeking detailed, factory-level repair information. Competitive Analysis Competitors 2006: Suzuki Burgman 400/650, Yamaha Majesty 400, Honda Silver Wing 600, Gilera Nexus 500. Key Features Vehicle Strengths: Powerful 500cc engine, comfortable ergonomics, good weather protection, substantial storage capacity, modern styling for its era. Manual Value Proposition: Provides dealer-level technical data and procedures, empowering users to perform complex repairs and maintenance, thereby saving on labor costs and ensuring proper vehicle upkeep. 📋 Manual Details Coverage Areas Primary Coverage: Complete workshop service and repair for Aprilia Atlantic 500 (2006 model year). Secondary Coverage: Diagnostic procedures, electrical system schematics, maintenance schedules, troubleshooting guides. Page Count Estimated Page Count: Likely over 400 pages, given the detailed chapter breakdown and coverage. Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine System: Engine overhaul, cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel injection system (EMS). Transmission System: Automatic transmission maintenance, fluid checks, and potential repairs (though specific rebuild procedures might be limited for CVT). Brakes System: Disc brake system maintenance, fluid replacement, bleeding procedures (front and integral), pad wear checks. Electrical System: Recharging system checks (alternator, voltage regulator), ignition system, fuel injection system wiring, ECU connections, sensors (RPM, throttle, coolant temp), starting and lighting systems, electric cooling fan. Suspension Steering: Front and rear suspension checks, rear suspension adjustment (spring preload), steering system checks, steering damper. Fuel System: Fuel tank, fuel pump, fuel supply system checks, throttle body removal. Cooling System: Coolant level checks, radiator removal, electric cooling fan, expansion tank, thermostat, coolant pump, coolant thermistor. Wheels Tires: Wheel inspection, tire pressure checks. Procedures Included Routine Maintenance: Oil changes (engine and transmission), filter replacements, spark plug checks/replacement, air filter maintenance, battery maintenance, coolant checks. Troubleshooting: Diagnostic procedures for engine, electrical, and fuel systems; sensor checks. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment across all covered systems. Electrical Diagnostics: Detailed wiring diagrams, sensor testing, electrical component checks, ECU analysis. Engine Repair: Engine removal from frame, internal engine component procedures (implied by scope). Technical Depth Depth: Comprehensive, covering all aspects from routine maintenance to in-depth repairs and diagnostics, mirroring official dealer workshop procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable, enabling quick access to specific information. Zoom Capability: Yes Printability: Yes (typical for PDF manuals). Print Quality Quality: Digital reproduction of original factory diagrams and text; quality dependent on source scan. Binding Type Binding: Not applicable (Digital PDF). Paper Type Paper: Not applicable (Digital PDF). Requirements Software Requirements: Adobe PDF Reader, WinZip (for decompression if provided as a compressed file). Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, DOHC Displacement: 460 cc (approx.) Bore X Stroke: 92 mm x 69 mm (typical for this engine variant) Compression Ratio: 10.5:1 (typical) Performance Horsepower: Approx. 34 HP (25 kW) @ 7,250 rpm Torque: Approx. 41 Nm (30 lb-ft) @ 5,500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EMS) Fuel Type: Unleaded gasoline (min. 95 RON) Lubrication Oil Type: Semi-synthetic or fully synthetic SAE 10W-40 or 15W-50, meeting API SG/SH or JASO MA standards. Engine Oil Capacity: Approx. 1.7 - 1.8 liters with filter change. Cooling Cooling System: Liquid-cooled with electric fan. Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives, typically a 50/50 mix with distilled water. 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with torque converter. Features Transmission Fluid: Specific automatic transmission fluid (ATF) recommended by Aprilia. Consult manual for exact specification. Transmission Fluid Capacity: Approx. 0.8 - 1.0 liters (check manual for exact fill procedure and capacity). 📐 Dimensions Exterior Length: Approx. 2250 mm Width: Approx. 780 mm Height: Approx. 1430 mm (seat height). Weights Dry Weight: Approx. 195 kg Curb Weight: Approx. 205-210 kg (with fluids). Max Load Capacity: Typically around 180-200 kg including rider and luggage. Fuel Tank Capacity: Approx. 14.0 liters. 🛡️ Safety Features Ratings Crash Safety: Not applicable for motorcycles in the same way as cars. Focus is on structural integrity and rider protection. Active Features Braking System: Front: Dual disc brakes. Rear: Single disc brake. Integral braking system is a key feature, likely linking front and rear brake actuation. Lighting: Halogen headlight, LED taillight/brake light. Passive Features Frame Construction: Steel frame (details would be in the manual for specific types). Chassis Design: Designed for stability and comfortable riding posture. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, digital display for fuel level, engine temperature, odometer, trip meter, clock. Lighting Technology: Standard halogen headlight, LED taillight. Driver Assistance Integral Braking: Yes, a significant feature for enhanced...
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Aprilia Atlantic 500 2006 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500
Year:
2006
Codes
Engine Code:
M310M
👋 Introduction
Market Position
Vehicle Type:
Maxi-scooter, designed for urban commuting and longer touring.
Target Audience:
Owners and independent mechanics seeking detailed, factory-level repair information.
Competitive Analysis
Competitors 2006:
Suzuki Burgman 400/650, Yamaha Majesty 400, Honda Silver Wing 600, Gilera Nexus 500.
Key Features
Vehicle Strengths:
Powerful 500cc engine, comfortable ergonomics, good weather protection, substantial storage capacity, modern styling for its era.
Manual Value Proposition:
Provides dealer-level technical data and procedures, empowering users to perform complex repairs and maintenance, thereby saving on labor costs and ensuring proper vehicle upkeep.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete workshop service and repair for Aprilia Atlantic 500 (2006 model year).
Secondary Coverage:
Diagnostic procedures, electrical system schematics, maintenance schedules, troubleshooting guides.
Page Count
Estimated Page Count:
Likely over 400 pages, given the detailed chapter breakdown and coverage.
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Engine overhaul, cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel injection system (EMS).
Transmission System:
Automatic transmission maintenance, fluid checks, and potential repairs (though specific rebuild procedures might be limited for CVT).
Brakes System:
Disc brake system maintenance, fluid replacement, bleeding procedures (front and integral), pad wear checks.
Electrical System:
Recharging system checks (alternator, voltage regulator), ignition system, fuel injection system wiring, ECU connections, sensors (RPM, throttle, coolant temp), starting and lighting systems, electric cooling fan.
Suspension Steering:
Front and rear suspension checks, rear suspension adjustment (spring preload), steering system checks, steering damper.
Fuel System:
Fuel tank, fuel pump, fuel supply system checks, throttle body removal.
Cooling System:
Coolant level checks, radiator removal, electric cooling fan, expansion tank, thermostat, coolant pump, coolant thermistor.
Wheels Tires:
Wheel inspection, tire pressure checks.
Procedures Included
Routine Maintenance:
Oil changes (engine and transmission), filter replacements, spark plug checks/replacement, air filter maintenance, battery maintenance, coolant checks.
Troubleshooting:
Diagnostic procedures for engine, electrical, and fuel systems; sensor checks.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment across all covered systems.
Electrical Diagnostics:
Detailed wiring diagrams, sensor testing, electrical component checks, ECU analysis.
Engine Repair:
Engine removal from frame, internal engine component procedures (implied by scope).
Technical Depth
Depth:
Comprehensive, covering all aspects from routine maintenance to in-depth repairs and diagnostics, mirroring official dealer workshop procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, enabling quick access to specific information.
Zoom Capability:
Yes
Printability:
Yes (typical for PDF manuals).
Print Quality
Quality:
Digital reproduction of original factory diagrams and text; quality dependent on source scan.
Binding Type
Binding:
Not applicable (Digital PDF).
Paper Type
Paper:
Not applicable (Digital PDF).
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for decompression if provided as a compressed file).
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, DOHC
Displacement:
460 cc (approx.)
Bore X Stroke:
92 mm x 69 mm (typical for this engine variant)
Compression Ratio:
10.5:1 (typical)
Performance
Horsepower:
Approx. 34 HP (25 kW) @ 7,250 rpm
Torque:
Approx. 41 Nm (30 lb-ft) @ 5,500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EMS)
Fuel Type:
Unleaded gasoline (min. 95 RON)
Lubrication
Oil Type:
Semi-synthetic or fully synthetic SAE 10W-40 or 15W-50, meeting API SG/SH or JASO MA standards.
Engine Oil Capacity:
Approx. 1.7 - 1.8 liters with filter change.
Cooling
Cooling System:
Liquid-cooled with electric fan.
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives, typically a 50/50 mix with distilled water.
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with torque converter.
Features
Transmission Fluid:
Specific automatic transmission fluid (ATF) recommended by Aprilia. Consult manual for exact specification.
Transmission Fluid Capacity:
Approx. 0.8 - 1.0 liters (check manual for exact fill procedure and capacity).
📐 Dimensions
Exterior
Length:
Approx. 2250 mm
Width:
Approx. 780 mm
Height:
Approx. 1430 mm (seat height).
Weights
Dry Weight:
Approx. 195 kg
Curb Weight:
Approx. 205-210 kg (with fluids).
Max Load Capacity:
Typically around 180-200 kg including rider and luggage.
Fuel Tank Capacity:
Approx. 14.0 liters.
🛡️ Safety Features
Ratings
Crash Safety:
Not applicable for motorcycles in the same way as cars. Focus is on structural integrity and rider protection.
Active Features
Braking System:
Front: Dual disc brakes. Rear: Single disc brake. Integral braking system is a key feature, likely linking front and rear brake actuation.
Lighting:
Halogen headlight, LED taillight/brake light.
Passive Features
Frame Construction:
Steel frame (details would be in the manual for specific types).
Chassis Design:
Designed for stability and comfortable riding posture.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, digital display for fuel level, engine temperature, odometer, trip meter, clock.
Lighting Technology:
Standard halogen headlight, LED taillight.
Driver Assistance
Integral Braking:
Yes, a significant feature for enhanced braking control and safety.
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or USB ports on this model).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km or 12 months, whichever comes first (refer to manual for exact spec).
Spark Plug Replacement:
Around 12,000 - 18,000 km, depending on the spark plug type and condition (refer to manual).
Air Filter Cleaning:
Every 6,000 km, replacement as needed.
Coolant Replacement:
Every 2-3 years or as recommended by the manufacturer (refer to manual for specific interval).
Fluid Specifications
Brake Fluid Type:
DOT 4 brake fluid.
Engine Oil Viscosity:
SAE 10W-40 or 15W-50.
Known Issues
Common Wear Items:
Brake pads, tires, battery, drive belt (CVT), suspension bushings, exhaust system components.
Potential Electrical Issues:
Voltage regulator failure (a common issue on many Aprilias of this era), wiring harness wear.
Fuel System Considerations:
Clogged fuel injectors or pump issues can occur with age and fuel quality.
Technical Data
Spark Plug Gap:
0.7 - 0.8 mm (verify with manual for specific plug type).
Tire Pressures:
Front: 2.2 - 2.5 bar (32-36 PSI); Rear: 2.5 - 2.9 bar (36-42 PSI) - always consult the manual or tire sidewall for precise figures based on load.
Idle Speed:
Approx. 1,400 - 1,600 RPM (engine warm).
Valve Clearances:
Intake: 0.10-0.15 mm; Exhaust: 0.15-0.20 mm (COLD engine) - refer to manual for exact specification.
Tightening Torques:
Extensive list provided in the manual for critical components like engine bolts, suspension fasteners, brake caliper bolts, wheel nuts, etc.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and sport bikes.
Model Evolution
Atlantic Series:
The Atlantic series was Aprilia's line of maxi-scooters, known for combining performance with comfort and practicality.
Engine Source:
The 500cc engine used in the Atlantic was a well-regarded Rotax-designed unit, also found in other Piaggio Group products, known for its reliability and performance.
Production
Production Period:
The Atlantic 500 was produced in the early to mid-2000s.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Maxi-scooters of this era generally received positive reviews for their balance of performance, comfort, and practicality for commuting and touring.
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