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Arctic Cat 2006 ATV 400/500/650 Repair Service Manual

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🏷️ Basic Information Identification Make: Arctic Cat Model: ATV 400/500/650 Year: 2006 Product Type: Repair Service Manual Codes Vehicle Platform: Arctic Cat ATV Platform Product Identifier: 2006 Arctic Cat ATV 400/500/650 Repair Service Manual PDF Download 👋 Introduction Market Position Segment: Utility ATV Target Audience: Owners seeking to perform maintenance, repairs, and diagnostics on their 2006 Arctic Cat ATV. Competitive Analysis Key Competitors 2006: Polaris Sportsman, Yamaha Grizzly, Kawasaki Brute Force, Suzuki King Quad Key Features Vehicle Versatility: Models like TBX (Traction-Assisted Bed & Transport) and TRV (Trail Riding Vehicle) indicate specific use cases and features catering to work and recreational riding. Engine Options: Offers a range of engine sizes (400cc, 500cc, 650cc) to suit different power and performance needs. Key Features Manual Completeness: As an original factory manual, it provides the most accurate and comprehensive information directly from the manufacturer. Practicality: Essential tool for cost-effective maintenance and ensuring the longevity and optimal performance of the ATV. 📋 Manual Details Coverage Areas Models Covered: 2006 Arctic Cat 400, 400 TBX, 400 TRV, 500, 500 TBX, 500 TRV, 650 H1, 650 V-Twin Transmission Coverage: Manual and Automatic Transmissions Page Count Total Pages: 522 Manual Type Type: Original Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed coverage including engine disassembly, assembly, inspection, troubleshooting, and component specifications for all listed engine displacements. Transmission: Comprehensive coverage for both manual and automatic transmission systems, including gear train inspection, clutch operation, shift mechanisms, and hydraulic systems (for automatics). Drivetrain: Full details on front and rear differential systems, driveshafts, CV joints, and final drive units. Suspension: In-depth procedures for front and rear suspension components, including A-arms, shocks, springs, bushings, and alignment specifications. Steering: Coverage of steering column, tie rods, rack and pinion assembly, and power steering systems (if applicable). Brakes: Detailed instructions for hydraulic brake systems, including master cylinder, calipers, brake lines, pads, rotors, and bleeding procedures. Electrical System: Extensive coverage of the electrical system, including battery, charging system (stator, regulator/rectifier), starting system, ignition system, lighting, and accessory circuits with wiring diagrams. Fuel System: Information on fuel tank, fuel pump, fuel filter, fuel lines, and carburetor or fuel injection system components and diagnostics. Cooling System: Details on radiator, coolant, water pump, fan, and thermostat operation and maintenance. Exhaust System: Information on exhaust pipes, mufflers, and catalytic converters (if applicable). Body And Frame: Procedures for body panel removal, installation, and frame inspection. Wheels And Tires: Specifications for wheel types, tire sizes, and recommended inflation pressures. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, and inspection procedures. Troubleshooting: Diagnostic flowcharts and common problem identification and resolution guides for various systems. Repair: Step-by-step instructions for disassembly, component repair, and reassembly of all major ATV systems. Diagnostics: Guidance on identifying faults, checking system parameters, and using diagnostic tools. Adjustments: Procedures for adjusting brakes, clutch, carburetor/throttle body, and suspension settings. Overhaul: Comprehensive rebuild procedures for engines, transmissions, and differentials. Technical Depth Level Of Detail: Factory-level technical depth, suitable for professional technicians and experienced DIY mechanics. Torque Specifications: Detailed torque specifications for all critical fasteners throughout the vehicle. Clearances: Specific tolerances and clearances for engine components, bearings, and other mechanical parts. Wiring Diagrams: Complete and detailed electrical wiring diagrams for all model variants. Schematics: Hydraulic and pneumatic schematics where applicable for transmission and braking systems. Diagnostic Codes: Information on any diagnostic trouble codes (DTCs) and their meanings, if the ATVs are equipped with onboard diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text, enabling quick access to specific information. Print Quality Quality: High-resolution scan of original factory manual, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder (400/500cc models), V-twin (650 V-Twin model) 400Cc Engine Displacement: Approximately 375-400cc (specific variant depends on exact model designation, e.g., 400 FIS) 500Cc Engine Displacement: Approximately 493-500cc (specific variant depends on exact model designation, e.g., 500 FIS) 650Cc Engine Displacement: Approximately 650cc (likely H1 4-valve SOHC or V-Twin SOHC) Performance Horsepower 400Cc Approx: 20-25 HP range (estimated) Horsepower 500Cc Approx: 25-30 HP range (estimated) Horsepower 650Cc Approx: 30-40 HP range (estimated) Fuel System Fuel Delivery: Carbureted for 400/500cc models (likely Mikuni or Keihin), potential for EFI on higher-spec 650cc models or variations. Fuel Type: Unleaded gasoline Cooling System Cooling Method: Liquid-cooled (all models listed are typically liquid-cooled) 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) with engine braking. Optional Manual Option: Yes, manual transmission option is available on certain 400cc and 500cc models (e.g., non-FIS models or specific variants). Features Gear Selection: High/Low range, Reverse, Neutral, Park (for automatic). Drive Modes: 2WD/4WD selectable (often with locking front differential on 4WD models). Fluid Specifications Cvt Fluid Type: Specific CVT fluid as...
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Tipo: Atv
Proveedor:
SKU: 63845
Colecciones: ALL ATV Powersports

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Arctic Cat 2006 ATV 400/500/650 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
ATV 400/500/650
Year:
2006
Product Type:
Repair Service Manual
Codes
Vehicle Platform:
Arctic Cat ATV Platform
Product Identifier:
2006 Arctic Cat ATV 400/500/650 Repair Service Manual PDF Download
👋 Introduction
Market Position
Segment:
Utility ATV
Target Audience:
Owners seeking to perform maintenance, repairs, and diagnostics on their 2006 Arctic Cat ATV.
Competitive Analysis
Key Competitors 2006:
Polaris Sportsman, Yamaha Grizzly, Kawasaki Brute Force, Suzuki King Quad
Key Features Vehicle
Versatility:
Models like TBX (Traction-Assisted Bed & Transport) and TRV (Trail Riding Vehicle) indicate specific use cases and features catering to work and recreational riding.
Engine Options:
Offers a range of engine sizes (400cc, 500cc, 650cc) to suit different power and performance needs.
Key Features Manual
Completeness:
As an original factory manual, it provides the most accurate and comprehensive information directly from the manufacturer.
Practicality:
Essential tool for cost-effective maintenance and ensuring the longevity and optimal performance of the ATV.
📋 Manual Details
Coverage Areas
Models Covered:
2006 Arctic Cat 400, 400 TBX, 400 TRV, 500, 500 TBX, 500 TRV, 650 H1, 650 V-Twin
Transmission Coverage:
Manual and Automatic Transmissions
Page Count
Total Pages:
522
Manual Type
Type:
Original Factory Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage including engine disassembly, assembly, inspection, troubleshooting, and component specifications for all listed engine displacements.
Transmission:
Comprehensive coverage for both manual and automatic transmission systems, including gear train inspection, clutch operation, shift mechanisms, and hydraulic systems (for automatics).
Drivetrain:
Full details on front and rear differential systems, driveshafts, CV joints, and final drive units.
Suspension:
In-depth procedures for front and rear suspension components, including A-arms, shocks, springs, bushings, and alignment specifications.
Steering:
Coverage of steering column, tie rods, rack and pinion assembly, and power steering systems (if applicable).
Brakes:
Detailed instructions for hydraulic brake systems, including master cylinder, calipers, brake lines, pads, rotors, and bleeding procedures.
Electrical System:
Extensive coverage of the electrical system, including battery, charging system (stator, regulator/rectifier), starting system, ignition system, lighting, and accessory circuits with wiring diagrams.
Fuel System:
Information on fuel tank, fuel pump, fuel filter, fuel lines, and carburetor or fuel injection system components and diagnostics.
Cooling System:
Details on radiator, coolant, water pump, fan, and thermostat operation and maintenance.
Exhaust System:
Information on exhaust pipes, mufflers, and catalytic converters (if applicable).
Body And Frame:
Procedures for body panel removal, installation, and frame inspection.
Wheels And Tires:
Specifications for wheel types, tire sizes, and recommended inflation pressures.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, and inspection procedures.
Troubleshooting:
Diagnostic flowcharts and common problem identification and resolution guides for various systems.
Repair:
Step-by-step instructions for disassembly, component repair, and reassembly of all major ATV systems.
Diagnostics:
Guidance on identifying faults, checking system parameters, and using diagnostic tools.
Adjustments:
Procedures for adjusting brakes, clutch, carburetor/throttle body, and suspension settings.
Overhaul:
Comprehensive rebuild procedures for engines, transmissions, and differentials.
Technical Depth
Level Of Detail:
Factory-level technical depth, suitable for professional technicians and experienced DIY mechanics.
Torque Specifications:
Detailed torque specifications for all critical fasteners throughout the vehicle.
Clearances:
Specific tolerances and clearances for engine components, bearings, and other mechanical parts.
Wiring Diagrams:
Complete and detailed electrical wiring diagrams for all model variants.
Schematics:
Hydraulic and pneumatic schematics where applicable for transmission and braking systems.
Diagnostic Codes:
Information on any diagnostic trouble codes (DTCs) and their meanings, if the ATVs are equipped with onboard diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text, enabling quick access to specific information.
Print Quality
Quality:
High-resolution scan of original factory manual, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder (400/500cc models), V-twin (650 V-Twin model)
400Cc Engine Displacement:
Approximately 375-400cc (specific variant depends on exact model designation, e.g., 400 FIS)
500Cc Engine Displacement:
Approximately 493-500cc (specific variant depends on exact model designation, e.g., 500 FIS)
650Cc Engine Displacement:
Approximately 650cc (likely H1 4-valve SOHC or V-Twin SOHC)
Performance
Horsepower 400Cc Approx:
20-25 HP range (estimated)
Horsepower 500Cc Approx:
25-30 HP range (estimated)
Horsepower 650Cc Approx:
30-40 HP range (estimated)
Fuel System
Fuel Delivery:
Carbureted for 400/500cc models (likely Mikuni or Keihin), potential for EFI on higher-spec 650cc models or variations.
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Method:
Liquid-cooled (all models listed are typically liquid-cooled)
🔧 Transmission
Standard
Type:
Automatic (CVT - Continuously Variable Transmission) with engine braking.
Optional
Manual Option:
Yes, manual transmission option is available on certain 400cc and 500cc models (e.g., non-FIS models or specific variants).
Features
Gear Selection:
High/Low range, Reverse, Neutral, Park (for automatic).
Drive Modes:
2WD/4WD selectable (often with locking front differential on 4WD models).
Fluid Specifications
Cvt Fluid Type:
Specific CVT fluid as recommended by Arctic Cat (e.g., Arctic Cat's own CVT fluid or equivalent meeting specifications).
📐 Dimensions
Exterior
Overall Length:
Varies by model, typically 83-87 inches.
Overall Width:
Varies by model, typically 46-48 inches.
Overall Height:
Varies by model, typically 47-50 inches.
Weights
Dry Weight:
Varies by model, typically 600-700 lbs.
Towing Capacity:
Typically 1,050 lbs to 1,500 lbs, depending on model and configuration.
Front Rack Capacity:
Typically 300 lbs.
Rear Rack Capacity:
Typically 100 lbs for standard models, higher for TBX models with dump bed.
🛡️ Safety Features
Ratings
Rollover Protection:
Standard ATV design (no integrated roll cage or seatbelts, rider training is crucial).
Active Features
Braking System:
Hydraulic disc brakes front and rear, often with parking brake mechanism.
Engine Braking:
CVT system provides engine braking on deceleration.
Passive Features
Lighting:
Headlights, taillight/brake light.
Hand Guards:
Standard on many models for rider protection.
Footwells:
Full floorboards with heel guards for rider protection.
💡 Technology Features
Infotainment
Display Features:
Basic LCD display for gear selection, fuel level, odometer, trip meter, 2WD/4WD indicator, and possibly warning lights.
Driver Assistance
Braking Assist:
CVT engine braking, hydraulic system.
Traction Control:
None beyond rider-selectable 2WD/4WD, potentially limited-slip front differential on some models.
Connectivity
Connectivity Options:
None (designed for utility and off-road use, no integrated Bluetooth or smartphone connectivity).
🔧 Maintenance
Service Intervals
Oil Change Engine:
Typically every 100 hours or annually, whichever comes first.
Air Filter Cleaning:
Recommended every 20-40 hours or as needed based on operating conditions (e.g., dusty environments).
Spark Plug Replacement:
Typically every 100-200 hours.
Brake Fluid Flush:
Recommended every 1-2 years.
Coolant Change:
Typically every 2 years.
Fluid Specifications
Engine Oil Type:
Arctic Cat recommends specific API SG, SH, SJ rated motorcycle oil, viscosity typically 0W-30 or 5W-30, or 10W-40 depending on temperature.
Engine Oil Capacity:
Varies by engine, typically 1.5 - 2.5 quarts.
Coolant Type:
Permanent type antifreeze/coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Cvt Belt Wear:
Common to all ATVs with CVT systems; belt inspection and replacement based on wear and time.
Electrical Connector Corrosion:
Can occur in wet/muddy conditions, requiring inspection and cleaning.
Suspension Bushings:
Wear on A-arm and shock bushings can lead to play and alignment issues over time.
Water Pump Seals:
Occasional leaks may develop on older models.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat is a long-standing American manufacturer of snowmobiles, ATVs, and UTVs.
Founding:
Founded in 1960, known for innovation in powersports.
Model Evolution
Atv Introduction:
Arctic Cat entered the ATV market with models like the Bearcat and later diversified with the 'Cat' series (e.g., 400, 500, 650).
2006 Lineup Significance:
The 2006 models represent a mature generation of Arctic Cat ATVs, building on established platforms and powertrain technologies, including the robust H1 engine and V-Twin options.
Production
Manufacturing Location:
Historically manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Arctic Cat ATVs of this era were generally well-regarded for their robust build and utility capabilities in the utility ATV segment.
Ratings
Consumer Satisfaction:
Likely good to very good, reflecting the utility focus and durability of the platforms.
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