2006 Harley Davidson TOURING FLHRSI Road KING Custom
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRSI Road King Custom Year: 2006 Model Code: FLHRSI Generation Touring Platform: This generation of Harley-Davidson Touring motorcycles, including the Road King, was characterized by its integrated frame and fairing design, designed for long-distance comfort and performance. 👋 Introduction Market Position Market Segment: Flagship cruiser motorcycle in Harley-Davidson's Touring lineup, designed for comfort, style, and long-distance riding. Competitive Analysis Competitors 2006: Key competitors in 2006 included Indian Chief, Honda Gold Wing, and Kawasaki Vulcan series, though Harley-Davidson held a dominant position in the American cruiser market. Key Features Key Features: Road King Custom variant distinguished by its stripped-down aesthetic, custom styling elements, lower profile, and typically equipped with a larger displacement engine for the year. 📋 Manual Details Coverage Areas Coverage Scope: Complete service, repair, and maintenance for the 2006 Harley-Davidson FLHRSI Road King Custom. Page Count Estimated Page Count: Over 800 pages (typical for a comprehensive Harley-Davidson service manual of this era). Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair of the Twin Cam 96 engine (1584cc), including cylinders, pistons, crankshaft, camshafts, valvetrain, and oil pump. Fuel System: Covers fuel injection system (EFI), fuel pump, fuel filter, fuel lines, and diagnostics for fuel delivery issues. Ignition System: Details ignition module, spark plugs, ignition coils, and troubleshooting ignition system faults. Transmission: Covers the 6-speed Cruise Drive transmission, including disassembly, assembly, clutch operation, gear inspection, and fluid service. Electrical System: Comprehensive coverage of the entire electrical system, including wiring diagrams, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), battery maintenance, lighting, gauges, and accessory wiring. Braking System: Detailed procedures for front and rear brake systems, including caliper service, master cylinder overhaul, brake lines, brake fluid replacement, and bleeding procedures. Suspension And Steering: Covers front fork assembly (including internal components and oil changes), rear shock absorbers, and steering head bearing service. Frame And Bodywork: Procedures for frame inspection, body panel removal and installation, fairing components, seat, fenders, and fuel tank. Wheels And Tires: Information on wheel removal and installation, bearing maintenance, and tire replacement. Procedures Included Maintenance: Scheduled maintenance tasks, including oil changes, filter replacements, lubrication points, and component checks. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting for common mechanical and electrical issues. Repair: Step-by-step instructions for repairing or replacing virtually every component on the motorcycle. Rebuilds: Complete engine and transmission rebuild procedures, including torque specifications and critical measurements. Technical Depth Technical Depth: Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls, including diagnostic procedures for electronic systems. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full printable quality, allowing users to print specific sections or the entire manual. Binding Type Binding Type: Digital Download (PDF format, no physical binding) Paper Type Paper Type: Not applicable (digital format). Zoom Capabilities Zoom Capabilities: YES - Allows for detailed examination of diagrams and text. Searchability Searchability: Likely searchable text within the PDF, enabling quick access to specific information. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 96 V-Twin Displacement: 1584 cc (96 cubic inches) Bore X Stroke: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm) Compression Ratio: 8.9:1 Performance Horsepower: Approx. 70 HP (at crank, estimated, as Harley-Davidson historically did not publish HP figures). Torque: Approx. 86 ft-lbs (at 3500 RPM). Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 89 octane (octane rating may vary by region and specific recommendations). Lubrication Oil Type: Harley-Davidson recommends SYN3 (synthetic) or equivalent SAE 20W50 motorcycle oil. Oil Capacity: Approx. 4 quarts (3.8 liters) with filter change. 🔧 Transmission Standard Transmission Type: 6-Speed Cruise Drive Clutch: Cable-actuated, multi-plate wet clutch. Features Gear Ratios: Specific gear ratios for each of the 6 speeds are detailed within the manual for performance analysis and troubleshooting. Final Drive: Carbon-reinforced, belt drive. Fluid Specifications Transmission Oil Type: Harley-Davidson Formula + Transmission Oil (or equivalent SAE 80W-90 gear oil). Transmission Oil Capacity: Approx. 1 quart (0.95 liters). 📐 Dimensions Exterior Overall Length: Approximately 94.5 inches (2400 mm). Seat Height: Approximately 26.5 inches (673 mm) laden. Weights Dry Weight: Approximately 705 lbs (319.8 kg). Gross Vehicle Weight Rating: Typically around 1260 lbs (571.5 kg). 🛡️ Safety Features Ratings Safety Ratings: Motorcycles are not typically assigned NHTSA or IIHS crash test ratings like cars. Safety relies on rider skill and adherence to safe riding practices. Manual covers safety-related maintenance. Active Features Active Safety Features: Linked braking system (front and rear brakes applied together in some configurations), although primary braking is individual. Effective braking system design. Passive Features Passive Safety Features: Sturdy frame construction, rider ergonomics for control, standard lighting for visibility. 💡 Technology Features Infotainment Infotainment System: Typically equipped...
This generation of Harley-Davidson Touring motorcycles, including the Road King, was characterized by its integrated frame and fairing design, designed for long-distance comfort and performance.
👋 Introduction
Market Position
Market Segment:
Flagship cruiser motorcycle in Harley-Davidson's Touring lineup, designed for comfort, style, and long-distance riding.
Competitive Analysis
Competitors 2006:
Key competitors in 2006 included Indian Chief, Honda Gold Wing, and Kawasaki Vulcan series, though Harley-Davidson held a dominant position in the American cruiser market.
Key Features
Key Features:
Road King Custom variant distinguished by its stripped-down aesthetic, custom styling elements, lower profile, and typically equipped with a larger displacement engine for the year.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete service, repair, and maintenance for the 2006 Harley-Davidson FLHRSI Road King Custom.
Page Count
Estimated Page Count:
Over 800 pages (typical for a comprehensive Harley-Davidson service manual of this era).
Manual Type
Manual Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of the Twin Cam 96 engine (1584cc), including cylinders, pistons, crankshaft, camshafts, valvetrain, and oil pump.
Fuel System:
Covers fuel injection system (EFI), fuel pump, fuel filter, fuel lines, and diagnostics for fuel delivery issues.
Ignition System:
Details ignition module, spark plugs, ignition coils, and troubleshooting ignition system faults.
Transmission:
Covers the 6-speed Cruise Drive transmission, including disassembly, assembly, clutch operation, gear inspection, and fluid service.
Electrical System:
Comprehensive coverage of the entire electrical system, including wiring diagrams, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), battery maintenance, lighting, gauges, and accessory wiring.
Braking System:
Detailed procedures for front and rear brake systems, including caliper service, master cylinder overhaul, brake lines, brake fluid replacement, and bleeding procedures.
Suspension And Steering:
Covers front fork assembly (including internal components and oil changes), rear shock absorbers, and steering head bearing service.
Frame And Bodywork:
Procedures for frame inspection, body panel removal and installation, fairing components, seat, fenders, and fuel tank.
Wheels And Tires:
Information on wheel removal and installation, bearing maintenance, and tire replacement.
Procedures Included
Maintenance:
Scheduled maintenance tasks, including oil changes, filter replacements, lubrication points, and component checks.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for common mechanical and electrical issues.
Repair:
Step-by-step instructions for repairing or replacing virtually every component on the motorcycle.
Rebuilds:
Complete engine and transmission rebuild procedures, including torque specifications and critical measurements.
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls, including diagnostic procedures for electronic systems.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full printable quality, allowing users to print specific sections or the entire manual.
Binding Type
Binding Type:
Digital Download (PDF format, no physical binding)
Paper Type
Paper Type:
Not applicable (digital format).
Zoom Capabilities
Zoom Capabilities:
YES - Allows for detailed examination of diagrams and text.
Searchability
Searchability:
Likely searchable text within the PDF, enabling quick access to specific information.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.9:1
Performance
Horsepower:
Approx. 70 HP (at crank, estimated, as Harley-Davidson historically did not publish HP figures).
Torque:
Approx. 86 ft-lbs (at 3500 RPM).
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 89 octane (octane rating may vary by region and specific recommendations).
Lubrication
Oil Type:
Harley-Davidson recommends SYN3 (synthetic) or equivalent SAE 20W50 motorcycle oil.
Oil Capacity:
Approx. 4 quarts (3.8 liters) with filter change.
🔧 Transmission
Standard
Transmission Type:
6-Speed Cruise Drive
Clutch:
Cable-actuated, multi-plate wet clutch.
Features
Gear Ratios:
Specific gear ratios for each of the 6 speeds are detailed within the manual for performance analysis and troubleshooting.
Motorcycles are not typically assigned NHTSA or IIHS crash test ratings like cars. Safety relies on rider skill and adherence to safe riding practices. Manual covers safety-related maintenance.
Active Features
Active Safety Features:
Linked braking system (front and rear brakes applied together in some configurations), although primary braking is individual. Effective braking system design.
Passive Features
Passive Safety Features:
Sturdy frame construction, rider ergonomics for control, standard lighting for visibility.
💡 Technology Features
Infotainment
Infotainment System:
Typically equipped with a basic AM/FM radio with CD player and fairing-mounted speakers. Some may have aftermarket upgrades.
Driver Assistance
Driver Assistance Features:
No electronic driver assistance features like ABS or traction control were standard on this model in 2006, though ABS was becoming an option on some Harley-Davidson models around this time. The manual details the standard braking system.
Connectivity
Connectivity Features:
Limited connectivity features for the era, primarily focused on audio playback via CD. No integrated Bluetooth or smartphone connectivity.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first. Refer to manual for specific operating conditions.
Transmission Oil Change Interval:
Every 10,000 miles (16,000 km) or 24 months.
Primary Chain Case Oil Change Interval:
Every 10,000 miles (16,000 km) or 24 months.
Spark Plug Replacement:
Typically every 10,000 miles (16,000 km) or as needed based on inspection.
Fluid Specifications
Brake Fluid Type:
DOT 4 brake fluid (refer to manual for specific Harley-Davidson approved fluid).
Fork Oil Type:
Harley-Davidson Suspension Oil (e.g., Type 15 Fork Oil) or equivalent specified viscosity.
Known Issues
Common Issues 2006 Twin Cam:
Potential issues include early cam chain tensioner wear (hydraulic tensioners in later Twin Cam models addressed this, but earlier models had spring-loaded), potential for oil leaks from primary or transmission seals, and clutch release bearing wear. Manual provides diagnostic steps for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson, founded in 1903, boasts a rich history of motorcycle manufacturing, particularly known for its V-twin engines and cruiser-style motorcycles.
Model Evolution
Road King Evolution:
The Road King line has been a staple in Harley-Davidson's lineup, evolving from its early versions to incorporate modern technologies while retaining its classic cruiser appeal. The 'Custom' designation typically signifies a more stylish or personalized factory offering.
Production
Production Era:
The Twin Cam 88 and later Twin Cam 96 engines powered Harley-Davidson Touring models throughout the early to mid-2000s, with the 96 ci becoming standard for many models in 2007, making the 2006 model a transitional year or featuring the newer engine.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Harley-Davidson Touring platform, including the Road King, is consistently recognized for its comfort, iconic styling, and long-distance touring capabilities, contributing to Harley-Davidson's status as a leading motorcycle manufacturer.
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