2006 Harley Davidson TOURING FLHRSI Road KING Custom Service Manual
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This manual covers the 2006 Road King Custom (FLHRSI), a distinguished member of the Touring family. Renowned for its iconic V-Twin engine and comfortable riding experience, the Road King Custom is engineered for long-distance journeys and classic American cruising. Its robust construction, reliable performance, and distinctive styling make it a favored choice for riders who appreciate heritage and quality craftsmanship. This model embodies a commitment to delivering powerful, enduring motorcycles designed for the open road. This comprehensive service and repair manual provides detailed, factory-level information for the 2006 Road King Custom FLHRSI. It covers all essential systems, including engine overhaul, fuel injection, electrical components, drivetrain, suspension, brakes, and chassis. The manual includes step-by-step instructions for maintenance, repair, disassembly, and adjustments, along with systematic troubleshooting guides and wiring schematics. Designed for professional technicians and experienced DIY enthusiasts, this English-language manual is presented in a printable format, offering complete A-Z coverage to ensure the optimal performance and longevity of your motorcycle. 🏷️ Basic Information Identification Make: Harley-Davidson Model: Road King Custom Model Code: FLHRSI Year: 2006 Family: Touring 👋 Introduction Market Position Positioning: Essential technical guide for owners and mechanics of the 2006 Harley-Davidson FLHRSI Road King Custom, enabling independent maintenance and repair. Competitive Analysis Comparison: Offers factory-level documentation, superior to generic repair guides or fragmented online information. Key Features Feature 1: Official factory service manual content. Feature 2: Complete A-Z coverage for all models and repairs. Feature 3: Detailed step-by-step instructions, diagrams, and wiring schematics. Feature 4: Cost savings by enabling DIY repairs. Feature 5: Instant download for immediate access. 📋 Manual Details Coverage Areas Coverage Scope: Complete service and repair for the 2006 Harley-Davidson Touring FLHRSI Road King Custom Page Count Estimated Pages: Extensive (specific count not provided, but described as 'complete' and 'comprehensive') Manual Type Type: Official Full Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Complete engine overhaul, tuning, and component repair Fuel System: Fuel injection system diagnostics and repair, fuel pump, injectors, throttle body Electrical System: Wiring schematics, ignition system, charging system, lighting, battery Drivetrain: Transmission, clutch, final drive, belt drive system Suspension: Front fork service, rear shock absorber replacement and adjustment Brakes: Brake system diagnostics, hydraulic system, component replacement (pads, rotors, lines) Chassis And Frame: Frame inspection, steering head, swingarm Bodywork And Trim: Fairings, fenders, fuel tank, seating, controls, accessories Diagnostics And Troubleshooting: Systematic troubleshooting guides for common and complex issues Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication Repair: Step-by-step repair instructions for all covered systems Disassembly And Reassembly: Detailed procedures for component removal and installation Adjustments: Carburetor/fuel injection, clutch, brakes, suspension adjustments Troubleshooting Guides: Flowcharts and diagnostic trees for identifying and resolving issues Technical Depth Depth: Factory-level, covering everything from basic maintenance to complete rebuilds and diagnostics Detail Level: Comprehensive step-by-step instructions with diagrams and illustrations Target Audience: Professional technicians and experienced DIY mechanics 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: Full Printable Zoom Functionality: Yes (allows zooming in on images and diagrams) Binding Type Binding: N/A (Digital Download - no physical binding) Paper Type Paper Type: N/A (Digital Download - printable on demand) Software Requirements Reader Requirement: Adobe PDF Reader Unzipping Requirement: WinZip (or equivalent) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Air-Cooled, Twin Cam 96 Displacement: 1584 cc (96 cubic inches) Bore X Stroke: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm) Compression Ratio: 8.8:1 Performance Torque: 92.5 ft-lbs @ 3500 RPM (approximate, varies slightly by source) Horsepower: Not officially rated, but estimated in the 65-70 HP range Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Ignition Ignition System: High-performance, electronic ignition module 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive Features Clutch: Hydraulically actuated, multi-plate clutch Final Drive: Carbon-reinforced belt drive 📐 Dimensions Exterior Length: 93.3 in. (2370 mm) Seat Height Laden: 26.5 in. (673 mm) Weights Dry Weight: 705 lbs (320 kg) Gross Vehicle Weight Rating: 1160 lbs (526 kg) Luggage Capacity: Lockable, hard-shell saddlebags (approx. 2.2 cu. ft.) 🛡️ Safety Features Ratings Crash Safety: Not applicable in the same manner as automobiles; focus is on rider control and stability. Active Features Braking System: Linked, two-piston caliper front and rear brakes Lighting: Halogen headlamp, LED taillight, marker lights Passive Features Chassis Design: Steel, backbone frame and swingarm for stability. 💡 Technology Features Infotainment Audio System: Factory-installed or optional radio/audio system (details vary by specific bike configuration) Cruise Control: Standard feature on touring models. Driver Assistance ABS: Optional or standard depending on specific configuration and market. Connectivity Diagnostic Ports: Proprietary Harley-Davidson diagnostic connectors (detailed in manual for access and interface) 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific...
This manual covers the 2006 Road King Custom (FLHRSI), a distinguished member of the Touring family. Renowned for its iconic V-Twin engine and comfortable riding experience, the Road King Custom is engineered for long-distance journeys and classic American cruising. Its robust construction, reliable performance, and distinctive styling make it a favored choice for riders who appreciate heritage and quality craftsmanship. This model embodies a commitment to delivering powerful, enduring motorcycles designed for the open road.
This comprehensive service and repair manual provides detailed, factory-level information for the 2006 Road King Custom FLHRSI. It covers all essential systems, including engine overhaul, fuel injection, electrical components, drivetrain, suspension, brakes, and chassis. The manual includes step-by-step instructions for maintenance, repair, disassembly, and adjustments, along with systematic troubleshooting guides and wiring schematics. Designed for professional technicians and experienced DIY enthusiasts, this English-language manual is presented in a printable format, offering complete A-Z coverage to ensure the optimal performance and longevity of your motorcycle.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Road King Custom
Model Code:
FLHRSI
Year:
2006
Family:
Touring
👋 Introduction
Market Position
Positioning:
Essential technical guide for owners and mechanics of the 2006 Harley-Davidson FLHRSI Road King Custom, enabling independent maintenance and repair.
Competitive Analysis
Comparison:
Offers factory-level documentation, superior to generic repair guides or fragmented online information.
Key Features
Feature 1:
Official factory service manual content.
Feature 2:
Complete A-Z coverage for all models and repairs.
Feature 3:
Detailed step-by-step instructions, diagrams, and wiring schematics.
Feature 4:
Cost savings by enabling DIY repairs.
Feature 5:
Instant download for immediate access.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete service and repair for the 2006 Harley-Davidson Touring FLHRSI Road King Custom
Page Count
Estimated Pages:
Extensive (specific count not provided, but described as 'complete' and 'comprehensive')
Manual Type
Type:
Official Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Complete engine overhaul, tuning, and component repair
Fuel System:
Fuel injection system diagnostics and repair, fuel pump, injectors, throttle body
Not applicable in the same manner as automobiles; focus is on rider control and stability.
Active Features
Braking System:
Linked, two-piston caliper front and rear brakes
Lighting:
Halogen headlamp, LED taillight, marker lights
Passive Features
Chassis Design:
Steel, backbone frame and swingarm for stability.
💡 Technology Features
Infotainment
Audio System:
Factory-installed or optional radio/audio system (details vary by specific bike configuration)
Cruise Control:
Standard feature on touring models.
Driver Assistance
ABS:
Optional or standard depending on specific configuration and market.
Connectivity
Diagnostic Ports:
Proprietary Harley-Davidson diagnostic connectors (detailed in manual for access and interface)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific interval (typically 5,000 miles or annually)
Primary Chain Adjust:
Refer to manual for specific interval (typically 10,000-20,000 miles)
Spark Plug Replacement:
Refer to manual for specific interval (typically 15,000-20,000 miles)
Fluid Specifications
Engine Oil:
Harley-Davidson recommended 20W-50 motorcycle oil (e.g., Harley-Davidson SYN3 or equivalent)
Primary Chain Case Oil:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent
Transmission Oil:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent
Brake Fluid:
DOT 4 Hydraulic Brake Fluid (refer to manual for specific type)
Fork Oil:
Harley-Davidson Suspension Fork Oil (refer to manual for specific weight)
Known Issues
Known Issue 1:
Cam chain tensioner wear (early Twin Cam models), though often addressed by this era. Manual will detail inspection.
Known Issue 2:
Harley-Davidson's ESPFI system can require specific diagnostic tools and knowledge, which this manual provides.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson boasts a long history of motorcycle manufacturing, known for its iconic designs and V-twin engines.
Model Evolution
Evolution Timeline:
The Road King platform has been a staple of Harley-Davidson's Touring line since the mid-1990s, evolving with engine upgrades and styling refinements. The FLHRSI 'Custom' variant typically features unique styling elements and accessories.
Production
Production Period:
The Twin Cam 96 engine was introduced in 2007, so the 2006 models, including the FLHRSI, likely feature the Twin Cam 88B engine in many markets or specific configurations. This manual should clarify the exact engine installed for 2006.
🏆 Awards & Recognition
Recognitions
Awards:
N/A (Manual itself is a tool, not an award-winning product; bike model may have received accolades).
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