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CHEVY CAPTIVA 2007-2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Captiva Year: 2007-2010 Codes Platform Code: GM Theta Platform 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: Families and individuals seeking a versatile, affordable SUV with practical space and available AWD. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Kia Sportage, Hyundai Tucson. Key Features Design: Distinctive styling, spacious interior, comfortable ride for its class. Powertrain Options: Efficient 4-cylinder and capable V6 engine options, available AWD. Practicality: Flexible seating configurations, decent cargo capacity. 📋 Manual Details Coverage Areas Continents: North America, Europe, Asia (specific markets may vary based on original manual origin) Market Focus: Global markets where Captiva was sold, covering variations in specifications. Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (including variations), fuel system, ignition system, exhaust system, cooling system, lubrication system. Transmission: Automatic transmission (e.g., 5-speed AWD variants), clutch (if applicable), transfer case (for AWD models). Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD) systems, drive axles, differentials, CV joints. Chassis: Suspension (front and rear), steering system, braking system (including ABS, EBD), wheels and tires. Electrical: Battery, charging system, starting system, lighting systems, instrument cluster, body control module (BCM), power windows/locks, HVAC controls, audio system wiring, diagnostic connectors (OBD-II). Body And Trim: Exterior body panels, interior trim, doors, windows, locks, mirrors, seats, roof systems. HVAC: Heating, ventilation, and air conditioning system, climate control, refrigerant handling. Safety Systems: Airbag system (SRS), seatbelt pre-tensioners, occupant detection systems. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, spark plug replacement, brake pad/rotor service. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical circuit testing. Repair: Component removal and installation, sub-assembly repair, major overhauls, body panel repair, glass replacement. Rebuilds: Engine rebuild procedures, transmission overhaul instructions. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Specifications: Torque specifications for fasteners, alignment data, fluid capacities, electrical resistance values. Technical Depth Depth: Comprehensive, covering routine maintenance to complete vehicle teardown and rebuilds. Suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval. Print Quality: High-resolution, suitable for printing individual sections or the entire manual. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: LE5 (2.4L Ecotec I4) Displacement 1: 2.4 Liters (2384 cc) Configuration 1: Inline 4-cylinder, DOHC, 16 valves Horsepower 1: Approx. 165-175 hp @ 6200 rpm (varies by model year and specific tune) Torque 1: Approx. 160-170 lb-ft @ 4800 rpm (varies by model year and specific tune) Secondary Engine Engine Code 2: LY7 (3.6L High Feature V6) Displacement 2: 3.6 Liters (3564 cc) Configuration 2: V6, DOHC, 24 valves Horsepower 2: Approx. 225-230 hp @ 6200 rpm Torque 2: Approx. 230-235 lb-ft @ 3200 rpm Performance Compression Ratio 1: 10.7:1 (2.4L) Compression Ratio 2: 10.8:1 (3.6L) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Required Octane: 87 Octane (Minimum, 91 recommended for optimal performance with V6) 🔧 Transmission Standard Type Standard: 5-Speed Automatic (e.g., GM 5T40) Drive Layout Standard: Front-Wheel Drive (FWD) Optional Type Optional: 5-Speed Automatic (e.g., GM 5T40) with Active All-Wheel Drive (AWD) Drive Layout Optional: All-Wheel Drive (AWD) Features Transmission Fluid Type 1: Dexron VI (for 5T40 automatic transmission) Transmission Fluid Capacity 1: Approx. 7.5 - 8.0 Liters (Total Capacity) Transfer Case Fluid Type AWD: GM Genuine Transfer Case Fluid or equivalent Transfer Case Fluid Capacity AWD: Approx. 0.5 Liters (Front Transfer Case) 📐 Dimensions Exterior Length: Approx. 4635 mm (182.5 in) Width: Approx. 1849 mm (72.8 in) (excluding mirrors) Height: Approx. 1704 mm (67.1 in) (with roof rails) Wheelbase: Approx. 2707 mm (106.6 in) Ground Clearance: Approx. 193 mm (7.6 in) Weights Curb Weight FWD: Approx. 1600 - 1700 kg (3527 - 3748 lbs) Curb Weight AWD: Approx. 1700 - 1850 kg (3748 - 4079 lbs) Gross Vehicle Weight Rating Gvwr: Approx. 2200 - 2350 kg (4850 - 5180 lbs) Towing Capacity: Up to 1500 kg (3300 lbs) with proper equipment and trailer brakes (check local regulations and specific vehicle configuration) Payload Capacity: Approx. 450 - 550 kg (992 - 1213 lbs) Interior Seating Capacity: 5 or 7 seats (optional third row) Cargo Cargo Volume Behind 2Nd Row: Approx. 440 Liters (15.5 cu ft) Cargo Volume Behind 3Rd Row: Approx. 123 Liters (4.3 cu ft) (if equipped with 7 seats) Cargo Volume Max: Approx. 1550 Liters (54.7 cu ft) (seats folded) 🛡️ Safety Features Ratings NHTSA Frontal Driver: 4 Stars (for certain model years/configurations) NHTSA Frontal Passenger: 4 Stars (for certain model years/configurations) NHTSA Side Driver Seat: 5 Stars (for certain model years/configurations) NHTSA Side Rear Seat: 5 Stars (for certain...
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CHEVY CAPTIVA 2007-2010 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Captiva
Year:
2007-2010
Codes
Platform Code:
GM Theta Platform
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Target Audience:
Families and individuals seeking a versatile, affordable SUV with practical space and available AWD.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Kia Sportage, Hyundai Tucson.
Key Features
Design:
Distinctive styling, spacious interior, comfortable ride for its class.
Powertrain Options:
Efficient 4-cylinder and capable V6 engine options, available AWD.
Practicality:
Flexible seating configurations, decent cargo capacity.
📋 Manual Details
Coverage Areas
Continents:
North America, Europe, Asia (specific markets may vary based on original manual origin)
Market Focus:
Global markets where Captiva was sold, covering variations in specifications.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (including variations), fuel system, ignition system, exhaust system, cooling system, lubrication system.
Transmission:
Automatic transmission (e.g., 5-speed AWD variants), clutch (if applicable), transfer case (for AWD models).
Drivetrain:
Front-wheel drive (FWD), All-wheel drive (AWD) systems, drive axles, differentials, CV joints.
Chassis:
Suspension (front and rear), steering system, braking system (including ABS, EBD), wheels and tires.
Electrical:
Battery, charging system, starting system, lighting systems, instrument cluster, body control module (BCM), power windows/locks, HVAC controls, audio system wiring, diagnostic connectors (OBD-II).
Body And Trim:
Exterior body panels, interior trim, doors, windows, locks, mirrors, seats, roof systems.
HVAC:
Heating, ventilation, and air conditioning system, climate control, refrigerant handling.
Safety Systems:
Airbag system (SRS), seatbelt pre-tensioners, occupant detection systems.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, spark plug replacement, brake pad/rotor service.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical circuit testing.
Repair:
Component removal and installation, sub-assembly repair, major overhauls, body panel repair, glass replacement.
Rebuilds:
Engine rebuild procedures, transmission overhaul instructions.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Specifications:
Torque specifications for fasteners, alignment data, fluid capacities, electrical resistance values.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete vehicle teardown and rebuilds. Suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for quick information retrieval.
Print Quality:
High-resolution, suitable for printing individual sections or the entire manual.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
LE5 (2.4L Ecotec I4)
Displacement 1:
2.4 Liters (2384 cc)
Configuration 1:
Inline 4-cylinder, DOHC, 16 valves
Horsepower 1:
Approx. 165-175 hp @ 6200 rpm (varies by model year and specific tune)
Torque 1:
Approx. 160-170 lb-ft @ 4800 rpm (varies by model year and specific tune)
Secondary Engine
Engine Code 2:
LY7 (3.6L High Feature V6)
Displacement 2:
3.6 Liters (3564 cc)
Configuration 2:
V6, DOHC, 24 valves
Horsepower 2:
Approx. 225-230 hp @ 6200 rpm
Torque 2:
Approx. 230-235 lb-ft @ 3200 rpm
Performance
Compression Ratio 1:
10.7:1 (2.4L)
Compression Ratio 2:
10.8:1 (3.6L)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Required Octane:
87 Octane (Minimum, 91 recommended for optimal performance with V6)
🔧 Transmission
Standard
Type Standard:
5-Speed Automatic (e.g., GM 5T40)
Drive Layout Standard:
Front-Wheel Drive (FWD)
Optional
Type Optional:
5-Speed Automatic (e.g., GM 5T40) with Active All-Wheel Drive (AWD)
Drive Layout Optional:
All-Wheel Drive (AWD)
Features
Transmission Fluid Type 1:
Dexron VI (for 5T40 automatic transmission)
Transmission Fluid Capacity 1:
Approx. 7.5 - 8.0 Liters (Total Capacity)
Transfer Case Fluid Type AWD:
GM Genuine Transfer Case Fluid or equivalent
Transfer Case Fluid Capacity AWD:
Approx. 0.5 Liters (Front Transfer Case)
📐 Dimensions
Exterior
Length:
Approx. 4635 mm (182.5 in)
Width:
Approx. 1849 mm (72.8 in) (excluding mirrors)
Height:
Approx. 1704 mm (67.1 in) (with roof rails)
Wheelbase:
Approx. 2707 mm (106.6 in)
Ground Clearance:
Approx. 193 mm (7.6 in)
Weights
Curb Weight FWD:
Approx. 1600 - 1700 kg (3527 - 3748 lbs)
Curb Weight AWD:
Approx. 1700 - 1850 kg (3748 - 4079 lbs)
Gross Vehicle Weight Rating Gvwr:
Approx. 2200 - 2350 kg (4850 - 5180 lbs)
Towing Capacity:
Up to 1500 kg (3300 lbs) with proper equipment and trailer brakes (check local regulations and specific vehicle configuration)
Payload Capacity:
Approx. 450 - 550 kg (992 - 1213 lbs)
Interior
Seating Capacity:
5 or 7 seats (optional third row)
Cargo
Cargo Volume Behind 2Nd Row:
Approx. 440 Liters (15.5 cu ft)
Cargo Volume Behind 3Rd Row:
Approx. 123 Liters (4.3 cu ft) (if equipped with 7 seats)
Cargo Volume Max:
Approx. 1550 Liters (54.7 cu ft) (seats folded)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
4 Stars (for certain model years/configurations)
NHTSA Frontal Passenger:
4 Stars (for certain model years/configurations)
NHTSA Side Driver Seat:
5 Stars (for certain model years/configurations)
NHTSA Side Rear Seat:
5 Stars (for certain model years/configurations)
NHTSA Rollover Resistance:
4 Stars (calculated)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Esc:
Standard Electronic Stability Control (ESC) / StabiliTrak
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Frontal airbags, front-seat side airbags, available side curtain airbags (for 1st and 2nd rows).
Seatbelts:
3-point seatbelts with pretensioners for front seats, LATCH system for child seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium audio systems, auxiliary input jack, Bluetooth capability on higher trims or optional packages.
Navigation:
Optional factory-installed navigation system.
Driver Assistance
Parking Assist:
Optional rear parking assist sensors.
Cruise Control:
Standard cruise control.
Connectivity
Onstar:
Available OnStar system for communication, navigation, and emergency services (subscription-based).
Remote Start:
Available remote engine start system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Severe driving may require more frequent changes.
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km)
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually
Spark Plug Replacement 2 4L:
Every 100,000 miles (160,000 km) (Long-life iridium plugs)
Spark Plug Replacement 3 6L:
Every 100,000 miles (160,000 km) (Long-life iridium plugs)
Transmission Fluid Change:
Every 50,000 - 70,000 miles (80,000 - 112,000 km) under normal conditions. Refer to severe duty schedule for more frequent service.
Coolant Flush:
Every 5 years or 100,000 miles (160,000 km)
Fluid Specifications
Engine Oil 2 4L:
SAE 5W-30 Synthetic, API SM or higher, GM specification GM6094M.
Engine Oil 3 6L:
SAE 5W-30 Synthetic, API SM or higher, GM specification GM6094M.
Coolant:
GM Engine Coolant, P/N 12346175 (Orange) or equivalent, mixed 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid.
Known Issues
Engine 2 4L:
Variable valve timing (VVT) phaser issues causing rattling noises, oil consumption.
Engine 3 6L:
Timing chain stretching or tensioner failure, oil leaks from intake manifold gaskets, carbon buildup on intake valves.
Transmission:
Occasional harsh shifting, potential for solenoid issues. Regular fluid changes are crucial.
Suspension:
Premature wear of control arm bushings and ball joints, especially on models with higher mileage or driven in harsh conditions.
Electrical:
Issues with power liftgate, intermittent HVAC blower motor operation, dashboard warning lights.
Exhaust:
Corrosion and failure of exhaust hangers, catalytic converter issues.
📚 Vehicle History
Brand Heritage
Parent Company:
General Motors (GM)
Model Evolution
Global Platform:
Based on the GM Theta platform, shared with models like the Saturn Outlook, Buick Enclave, and GMC Acadia (though Captiva is a more compact version).
Chevrolet Global Strategy:
The Captiva was part of GM's strategy to offer a global SUV lineup, sold under various names (e.g., Vauxhall Antara, Holden Captiva).
Production
Production Years For Model Range:
2006-2018 (globally, with variations in naming and design); specific to this manual: 2007-2010.
Manufacturing Locations:
South Korea (GM Daewoo), Mexico, Russia, Thailand, and other GM plants depending on market.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received 'Top Safety Pick' from IIHS for certain model years/configurations (check specific year for details).
Ratings
IIHS Small Overlap Front:
Marginal (for models tested on this specific test)
IIHS Moderate Overlap Front:
Good (for models tested on this specific test)
Consumer Reports:
Consumer Reports ratings vary by model year and specific reported issues. Typically rated average to below average for reliability in early years, improving in later iterations.
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