Kawasaki Concours 14 ABS 2007-2013 Workshop Service Manual
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The Concours 14 ABS, model designation ZG1400A/B, is a premium sport-touring motorcycle produced from 2007 to 2013. Engineered for long-distance comfort and exhilarating performance, it features a powerful 1352 cc inline-four engine, advanced aerodynamic fairing design, and a low-maintenance shaft drive. Key innovations include an electronically adjustable windscreen and a proximity activation start system for keyless ignition, complemented by an integrated anti-lock braking system for enhanced safety. Its robust construction and touring capabilities position it as a strong contender in the premium sport-touring segment, offering a blend of power, comfort, and cutting-edge technology. This comprehensive workshop service and repair manual provides detailed instructions for the entire Concours 14 ABS motorcycle. Spanning 803 pages, it covers all aspects of maintenance, repair, and troubleshooting, including in-depth procedures for the engine, fuel system, ignition, transmission, drivetrain, chassis, braking system, and electrical system. The manual is designed to assist owners, mechanics, and technicians in performing routine maintenance, complex repairs, and diagnostics. It includes step-by-step disassembly and assembly guides, adjustment procedures, component testing, torque specifications, and detailed wiring diagrams, ensuring optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: Concours 14 ABS Model Designation: ZG1400A/B Generation Model Years Covered: 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Chassis Code: ZG1400 👋 Introduction Market Position Motorcycle Segment: Sport touring motorcycle, known for its long-distance comfort, performance, and advanced features. Competitive Analysis Competitors: Competes with other premium sport-touring motorcycles such as the BMW R 1200 RT, Honda ST1300, Yamaha FJR1300, and Moto Guzzi Norge. Key Features Aerodynamics: Advanced aerodynamic fairing design for rider comfort and wind protection. Adjustable Windscreen: Electronically or manually adjustable windscreen for customizable wind deflection. Shaft Drive: Low-maintenance shaft final drive system. ABS: Anti-lock Braking System for enhanced safety and control. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive repair and service for the entire motorcycle Page Count Page Count: 803 pages Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine System: Detailed procedures for disassembly, assembly, inspection, adjustment, and troubleshooting of the engine and its components (e.g., cylinder head, pistons, crankshaft, lubrication system, cooling system). Fuel System: Coverage includes fuel injection system, fuel pump, injectors, throttle body, evaporative emission control system. Ignition System: Information on ignition timing, spark plugs, ignition coils, and related electronic components. Transmission System: Clutch operation, gearbox disassembly and assembly, gear shift mechanism, and lubrication. Drivetrain: Final drive (shaft drive) inspection, maintenance, and repair. Chassis Frame: Frame inspection, fork and suspension system maintenance and repair, steering system. Braking System: Detailed procedures for front and rear brake systems, including ABS operation, brake fluid replacement, caliper service, and master cylinder maintenance. Electrical System: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starting system (starter motor), lighting system, instrumentation, and electronic control unit (ECU) diagnostics. Cooling System: Radiator, fan, thermostat, coolant flow, and related components. Exhaust System: Inspection and maintenance of the exhaust pipes and muffler. Bodywork And Trim: Removal and installation procedures for fairings, panels, seats, and other body components. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, chain/shaft drive adjustment, tire pressure checks, brake fluid checks. Troubleshooting Guides: Diagnostic procedures for common problems, symptoms, and potential causes. Disassembly And Assembly: Step-by-step instructions for dismantling and reassembling all major components and systems. Adjustments: Detailed procedures for adjusting clutch, throttle, brakes, suspension, and other adjustable components. Component Testing: Procedures for testing electrical components, sensors, and actuators. Torque Specifications: Comprehensive lists of torque values for all critical fasteners and connections. Wiring Diagrams: Detailed electrical schematics for easy troubleshooting and repair of the electrical system. Special Tool Usage: Identification and illustration of special service tools required for specific procedures. Technical Depth Repair Depth: In-depth repair and overhaul procedures for engine, transmission, and all major mechanical and electrical systems, suitable for professional mechanics and experienced DIY enthusiasts. Diagnostic Capabilities: Covers diagnosis and troubleshooting of complex issues, including electronic control systems and ABS. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable, allowing users to print individual pages or the entire manual. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Quality: N/A (Digital PDF Download) Software Requirements Required Software: Adobe Reader or compatible PDF viewer. Compatibility Operating Systems: Compatible with Windows, Mac, and Linux operating systems. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, four valves per cylinder inline-four. Displacement: 1352 cc (82.5 cu in) Performance Bore X Stroke: 84.0 x 61.0 mm (3.3 x 2.4 in) Compression Ratio: 11.0:1 Power Output: Approximately 155 hp @ 8,800 rpm (claimed, subject to regional variation and tuning) Torque Output: Approximately 100 lb-ft @ 6,200 rpm (claimed, subject to regional variation and tuning) Fuel System Fuel Delivery: Fuel injection with dual throttle valves (Digital Fuel Injection - DFI). Fuel Type: Unleaded gasoline, minimum...
The Concours 14 ABS, model designation ZG1400A/B, is a premium sport-touring motorcycle produced from 2007 to 2013. Engineered for long-distance comfort and exhilarating performance, it features a powerful 1352 cc inline-four engine, advanced aerodynamic fairing design, and a low-maintenance shaft drive. Key innovations include an electronically adjustable windscreen and a proximity activation start system for keyless ignition, complemented by an integrated anti-lock braking system for enhanced safety. Its robust construction and touring capabilities position it as a strong contender in the premium sport-touring segment, offering a blend of power, comfort, and cutting-edge technology.
This comprehensive workshop service and repair manual provides detailed instructions for the entire Concours 14 ABS motorcycle. Spanning 803 pages, it covers all aspects of maintenance, repair, and troubleshooting, including in-depth procedures for the engine, fuel system, ignition, transmission, drivetrain, chassis, braking system, and electrical system. The manual is designed to assist owners, mechanics, and technicians in performing routine maintenance, complex repairs, and diagnostics. It includes step-by-step disassembly and assembly guides, adjustment procedures, component testing, torque specifications, and detailed wiring diagrams, ensuring optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Concours 14 ABS
Model Designation:
ZG1400A/B
Generation
Model Years Covered:
2007, 2008, 2009, 2010, 2011, 2012, 2013
Codes
Chassis Code:
ZG1400
👋 Introduction
Market Position
Motorcycle Segment:
Sport touring motorcycle, known for its long-distance comfort, performance, and advanced features.
Competitive Analysis
Competitors:
Competes with other premium sport-touring motorcycles such as the BMW R 1200 RT, Honda ST1300, Yamaha FJR1300, and Moto Guzzi Norge.
Key Features
Aerodynamics:
Advanced aerodynamic fairing design for rider comfort and wind protection.
Adjustable Windscreen:
Electronically or manually adjustable windscreen for customizable wind deflection.
Shaft Drive:
Low-maintenance shaft final drive system.
ABS:
Anti-lock Braking System for enhanced safety and control.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive repair and service for the entire motorcycle
Page Count
Page Count:
803 pages
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Detailed procedures for disassembly, assembly, inspection, adjustment, and troubleshooting of the engine and its components (e.g., cylinder head, pistons, crankshaft, lubrication system, cooling system).
Fuel System:
Coverage includes fuel injection system, fuel pump, injectors, throttle body, evaporative emission control system.
Ignition System:
Information on ignition timing, spark plugs, ignition coils, and related electronic components.
Transmission System:
Clutch operation, gearbox disassembly and assembly, gear shift mechanism, and lubrication.
Drivetrain:
Final drive (shaft drive) inspection, maintenance, and repair.
Chassis Frame:
Frame inspection, fork and suspension system maintenance and repair, steering system.
Braking System:
Detailed procedures for front and rear brake systems, including ABS operation, brake fluid replacement, caliper service, and master cylinder maintenance.
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starting system (starter motor), lighting system, instrumentation, and electronic control unit (ECU) diagnostics.
Cooling System:
Radiator, fan, thermostat, coolant flow, and related components.
Exhaust System:
Inspection and maintenance of the exhaust pipes and muffler.
Bodywork And Trim:
Removal and installation procedures for fairings, panels, seats, and other body components.
Diagnostic procedures for common problems, symptoms, and potential causes.
Disassembly And Assembly:
Step-by-step instructions for dismantling and reassembling all major components and systems.
Adjustments:
Detailed procedures for adjusting clutch, throttle, brakes, suspension, and other adjustable components.
Component Testing:
Procedures for testing electrical components, sensors, and actuators.
Torque Specifications:
Comprehensive lists of torque values for all critical fasteners and connections.
Wiring Diagrams:
Detailed electrical schematics for easy troubleshooting and repair of the electrical system.
Special Tool Usage:
Identification and illustration of special service tools required for specific procedures.
Technical Depth
Repair Depth:
In-depth repair and overhaul procedures for engine, transmission, and all major mechanical and electrical systems, suitable for professional mechanics and experienced DIY enthusiasts.
Diagnostic Capabilities:
Covers diagnosis and troubleshooting of complex issues, including electronic control systems and ABS.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable, allowing users to print individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Quality:
N/A (Digital PDF Download)
Software Requirements
Required Software:
Adobe Reader or compatible PDF viewer.
Compatibility
Operating Systems:
Compatible with Windows, Mac, and Linux operating systems.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, four valves per cylinder inline-four.
Displacement:
1352 cc (82.5 cu in)
Performance
Bore X Stroke:
84.0 x 61.0 mm (3.3 x 2.4 in)
Compression Ratio:
11.0:1
Power Output:
Approximately 155 hp @ 8,800 rpm (claimed, subject to regional variation and tuning)
Torque Output:
Approximately 100 lb-ft @ 6,200 rpm (claimed, subject to regional variation and tuning)
Dual semi-floating 310 mm discs with 4-piston calipers (front); Single 250 mm disc with 2-piston caliper (rear)
Suspension Front:
43 mm inverted telescopic fork with adjustable compression and rebound damping, spring preload.
Suspension Rear:
Uni-Trak, alloy rear shock with adjustable preload, rebound and compression damping.
Passive Features
Lighting:
Dual 55W halogen headlights, LED taillight.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD multi-function display, analog tachometer, speedometer, gear position indicator, clock, fuel gauge, and trip meters.
Driver Assistance
ABS System:
Integrated ABS (IA-ABS) provides synchronized braking control for both front and rear wheels.
Connectivity
Keyless Ignition:
KIPASS (Kawasaki's Intuitive Proximity Activation Start System) allows for keyless starting and ignition.
Features
Adjustable Windscreen Control:
Electric adjustment for the windscreen height.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to periodic maintenance chart in manual; typically 6,000 miles or 12 months, whichever comes first.
Valve Clearance Check:
Refer to periodic maintenance chart; often around 15,000-24,000 miles, but precise interval is in the manual.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified (e.g., Kawasaki Genuine Motorcycle Oil).
Engine Oil Capacity:
Approximately 4.0 L (4.2 US qt) with filter change.
Coolant Type:
Ethylene glycol-based coolant, 50/50 mixture with distilled water.
Brake Fluid Type:
DOT 4.
Final Drive Oil Type:
SAE 80 API GL-5 Hypoid gear oil.
Known Issues
Fuel Pump Recall:
Some early models may have had issues related to the fuel pump, check for recalls.
Clutch Slave Cylinder:
Occasional reports of clutch slave cylinder leaks, requiring replacement.
Charging System Components:
While generally reliable, specific regulator/rectifier or stator failures can occur, particularly with higher mileage.
📚 Vehicle History
Brand Heritage
Kawasaki Motorsports:
Kawasaki Heavy Industries has a long and successful history in motorsports, including MotoGP and World Superbike, influencing their road-going performance motorcycles.
Model Evolution
Concours Lineage:
The Concours 14 (ZG1400) is the successor to the Concours (ZG1000), representing a significant technological advancement in power, comfort, and features.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
Consistently praised by motorcycle journalists for its performance, comfort, and touring capabilities.
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