Arctic Cat 400 TRV ATV 2007 Workshop Service Repair Manual
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The 2007 Arctic Cat 400 TRV is a versatile All-Terrain Vehicle (ATV) designed for recreational trail riding and utility use. Known for its robust chassis and dependable powertrain, this ATV offers a balance of performance and value within its segment. The TRV designation typically signifies enhanced comfort and capability, often including features that support two-up riding or extended trail excursions. Arctic Cat, with its established heritage in powersports, engineered the 400 TRV to provide reliable operation across varied terrains, making it a suitable choice for enthusiasts and those requiring a capable workhorse. This comprehensive workshop service repair manual provides detailed guidance for the complete service and repair of the 2007 Arctic Cat 400 TRV ATV. It covers essential areas including routine maintenance schedules, diagnostic troubleshooting, component replacement procedures, and crucial technical specifications. Owners and technicians will find step-by-step instructions for engine assembly and disassembly, transmission servicing, drivetrain maintenance, suspension adjustments, brake system repairs, and electrical system diagnostics. The manual's extensive content, presented in English, ensures that users can effectively maintain, troubleshoot, and repair all major systems of the vehicle. 🏷️ Basic Information Identification Make: Arctic Cat Model: 400 TRV Year: 2007 Vehicle Type: ATV (All-Terrain Vehicle) Codes Chassis Code: TRV Engine Code: Likely derived from engine manufacturer, specific code not provided in product info 👋 Introduction Market Position Segment: Entry-level to mid-range recreational ATV, known for its versatility and value. Target Audience: Recreational riders, trail enthusiasts, and utility users seeking a capable and reliable ATV. Competitive Analysis Key Competitors: Polaris Sportsman 400, Can-Am Outlander 400, Honda Rancher 400, Yamaha Kodiak 400. Key Features Feature 1: TRV designation indicates 'Trail Ride Value', often referring to a comfortable 2-up seating capability or enhanced suspension for trail riding. Feature 2: Robust chassis and suspension designed for varied terrain. Feature 3: Reliable powertrain configuration for its class. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair procedures for the 2007 Arctic Cat 400 TRV ATV Secondary Coverage: Maintenance schedules, diagnostic troubleshooting, component replacement, specifications Page Count Estimated Pages: Hundreds (specific count not provided, but described as 'COMPLETE official full factory service repair manual') Manual Type Type: Workshop Service Repair Manual Language Language: English (implied by product description context) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Internal combustion engine assembly, disassembly, inspection, repair, cooling system, lubrication system, fuel delivery, ignition system, exhaust system. Transmission: CVT (Continuously Variable Transmission) system, clutch operation, belt inspection and replacement, gearbox lubrication and maintenance. Drivetrain: Front and rear driveshafts, differential assemblies, final drive, axle components, U-joints. Suspension: Front and rear suspension components, shock absorbers, A-arms, bushings, steering knuckles, alignment specifications. Brakes: Hydraulic brake system, brake calipers, master cylinder, brake lines, brake pads, rotor inspection and replacement, bleeding procedures. Steering: Steering column, tie rods, ball joints, steering linkage, potential mention of electronic power steering if applicable to the model/year. Electrical: Battery system, charging system (stator, regulator/rectifier), starter motor, lighting system (headlights, taillights, brake lights), ignition switch, wiring diagrams, fuses, relays. Bodywork: Body panels, fenders, racks, seat, handlebars, plastics, fairings, fasteners. Cooling System: Radiator, fan, coolant, thermostat, hoses, water pump. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, carburetor or fuel injection system (depending on specific 400 TRV configuration). Lubrication System: Oil pump, oil filter, oil passages, oil capacity and type. Procedures Included Routine Maintenance: Oil change, filter replacement, air filter cleaning/replacement, spark plug inspection/replacement, drive belt inspection, chain lubrication (if applicable), tire pressure checks, brake fluid checks, battery maintenance. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common fault identification for electrical, engine, and mechanical issues. Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all major components and systems. Component Replacement: Detailed guidance on replacing wear items and faulty components such as brake pads, bearings, seals, cables, and electronic sensors. Engine Rebuild: Comprehensive instructions for complete engine overhaul, including piston, ring, cylinder, valve train, and crankshaft servicing. Transmission Overhaul: Procedures for gearbox internal inspection, bearing replacement, seal replacement, and clutch assembly servicing. Electrical Diagnostics: Wiring diagrams, circuit testing, component testing, and fault finding for the electrical system. Suspension Adjustment: Guidance on adjusting suspension settings, servicing shock absorbers, and replacing suspension wear components. Wheel Alignment: Specifications and procedures for checking and adjusting wheel alignment (toe-in/toe-out). Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Diagnostics: Advanced diagnostic procedures, including interpretation of diagnostic codes (if applicable) and troubleshooting of complex systems. Specifications: Detailed torque specifications, clearance measurements, fluid capacities, electrical resistance values, and performance data. Diagrams: Exploded views of components, system diagrams, and detailed wiring schematics. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within the PDF for quick information retrieval. Print Quality Quality: High resolution, suitable for clear printing of text and diagrams. Binding Type Binding: N/A (Digital PDF download, printing and binding is user dependent) Paper Type...
The 2007 Arctic Cat 400 TRV is a versatile All-Terrain Vehicle (ATV) designed for recreational trail riding and utility use. Known for its robust chassis and dependable powertrain, this ATV offers a balance of performance and value within its segment. The TRV designation typically signifies enhanced comfort and capability, often including features that support two-up riding or extended trail excursions. Arctic Cat, with its established heritage in powersports, engineered the 400 TRV to provide reliable operation across varied terrains, making it a suitable choice for enthusiasts and those requiring a capable workhorse.
This comprehensive workshop service repair manual provides detailed guidance for the complete service and repair of the 2007 Arctic Cat 400 TRV ATV. It covers essential areas including routine maintenance schedules, diagnostic troubleshooting, component replacement procedures, and crucial technical specifications. Owners and technicians will find step-by-step instructions for engine assembly and disassembly, transmission servicing, drivetrain maintenance, suspension adjustments, brake system repairs, and electrical system diagnostics. The manual's extensive content, presented in English, ensures that users can effectively maintain, troubleshoot, and repair all major systems of the vehicle.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
400 TRV
Year:
2007
Vehicle Type:
ATV (All-Terrain Vehicle)
Codes
Chassis Code:
TRV
Engine Code:
Likely derived from engine manufacturer, specific code not provided in product info
👋 Introduction
Market Position
Segment:
Entry-level to mid-range recreational ATV, known for its versatility and value.
Target Audience:
Recreational riders, trail enthusiasts, and utility users seeking a capable and reliable ATV.
Specific CVT fluid or SAE 10W-30 (verify with manual, as some require specific CVT fluids)
📐 Dimensions
Exterior
Length:
Approx. 83 inches (2108 mm) (typical for this class, verify specific model)
Width:
Approx. 46 inches (1168 mm) (typical for this class, verify specific model)
Height:
Approx. 47 inches (1194 mm) (typical for this class, verify specific model)
Weights
Dry Weight:
Approx. 600-650 lbs (272-295 kg) (typical for this class, verify specific model)
Ground Clearance:
Approx. 8-10 inches (203-254 mm) (typical for this class, verify specific model)
Cargo
Front Rack Capacity:
Approx. 100 lbs (45 kg) (typical)
Rear Rack Capacity:
Approx. 200 lbs (90 kg) (typical)
Towing
Towing Capacity:
Approx. 1050 lbs (476 kg) (typical)
Tires
Front Tire Size:
e.g., 25x8-12 (verify specific model)
Rear Tire Size:
e.g., 25x10-12 (verify specific model)
Wheels
Wheel Bolt Pattern:
Likely 4x110mm or similar standard ATV pattern (verify with manual)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets relevant ATV safety standards for its class and year of manufacture.
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Selectable 4Wd:
Allows rider to choose between 2WD and 4WD for optimal traction based on terrain.
Passive Features
Ergonomics:
Designed for rider comfort and control with well-placed handlebars and controls.
Lighting:
Dual headlights and taillight for visibility.
Seat:
Comfortable seating, potentially designed for two riders (TRV designation).
💡 Technology Features
Infotainment
Display:
Basic digital display for odometer, trip meter, and essential indicator lights (e.g., 4WD, oil pressure, engine check).
Driver Assistance
Efi:
May feature Electronic Fuel Injection on some variants for improved starting and performance, though carburetor is also likely.
Connectivity
Charging System:
Standard 12V electrical system with charging via stator and regulator/rectifier, suitable for powering lights and accessories.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually (verify with manual for precise intervals).
Air Filter Cleaning:
Every 25 hours or as needed based on conditions.
Spark Plug Replacement:
Every 100 hours or annually.
Drive Belt Inspection:
Every 50 hours or annually, replace as needed.
Brake Fluid Flush:
Every 2 years or as recommended.
Fluid Specifications
Engine Oil Spec:
SAE 10W-40, API SG or higher.
Coolant Spec:
Ethylene glycol-based antifreeze (50/50 mix with distilled water), typically green or yellow (verify with manual).
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid (verify with manual).
Gearbox Oil Spec:
Specific gear oil or SAE 80W-90 (verify with manual).
Known Issues
Common Wear Items:
Drive belts, brake pads, suspension bushings, wheel bearings, tie rod ends.
Electrical Concerns:
Occasional issues with stator, regulator/rectifier, or battery connections; wiring harness integrity.
Engine Performance:
Carburetor tuning/cleaning, potential issues with starter solenoids or ignition coils.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Arctic Cat, an established American brand with a long history in snowmobiles and ATVs, known for innovation and performance.
Model Evolution
400 Series History:
The 400cc class has been a staple for many manufacturers, offering a balance of power and maneuverability. Arctic Cat's TRV line specifically focused on enhancing rider comfort and utility, often with a longer wheelbase and 2-up seating option.
Production
Production Period:
The 2007 model falls within a period of significant development for the ATV market, with brands refining engine technology, suspension systems, and rider comfort features.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific major industry awards are typically highlighted for this model in product descriptions. Its value lies in its utility and affordability.
Ratings
Customer Satisfaction:
Generally positive for its intended use, often praised for reliability in its class. Owner reviews would provide more specific insights.
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