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2007 Husqvarna CR WR 125 Workshop Service Repair Manual Download 07 PDF

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🏷️ Basic Information Identification Make: Husqvarna Model: WR 125 Year: 2007 Generation Model Generation: Third Generation (2005-2007) Codes Vin Code Engine: Typically starts with 'HT' followed by specific model/engine codes 👋 Introduction Market Position Segment: Off-road competition motorcycles (Motocross/Enduro variants) Target Audience: Husqvarna CR 125 and WR 125 owners, mechanics, and enthusiasts performing maintenance, repairs, and diagnostics. Competitive Analysis Competitors: KTM 125 SX/EXC, Yamaha YZ125, Honda CR125R, Suzuki RM125, Kawasaki KX125. Key Features Vehicle Focus: Lightweight, agile, and powerful 125cc two-stroke off-road motorcycles known for performance in their respective disciplines (CR for Motocross, WR for Enduro). Manual Value Proposition: Provides OEM-level technical data, repair procedures, and troubleshooting guidance, crucial for maintaining and restoring these specialized machines. 📋 Manual Details Coverage Areas Regions Covered: Global (OEM specifications) Page Count Estimated Pages: 300-450 (estimated based on typical workshop manuals for this type of vehicle) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end rebuild (cylinder, piston, head), bottom-end rebuild (crankshaft, connecting rod, bearings), valve timing, lubrication system, cooling system (if applicable to specific model variant). Transmission: Gearbox disassembly and reassembly, clutch operation and adjustment, gear selection mechanism, lubrication. Chassis And Suspension: Front fork service (oil changes, seal replacement, disassembly), rear shock absorber service, swingarm removal and installation, linkage maintenance, steering head bearing service. Brakes: Hydraulic brake system diagnosis and repair, caliper service, master cylinder overhaul, bleeding procedures, pad and rotor replacement. Electrical System: Wiring diagrams, component testing (ignition, stator, rectifier/regulator, lighting), battery maintenance, troubleshooting common electrical faults. Fuel System: Carburetor disassembly, cleaning, and adjustment (e.g., Mikuni VM series common on these models), fuel tank maintenance, fuel line inspection. Cooling System: Radiator inspection and cleaning, coolant replacement procedures, thermostat testing (if equipped). Exhaust System: Exhaust pipe removal and installation, silencer packing replacement (if applicable). Bodywork And Trim: Fairing removal and installation, seat maintenance, fender inspection. Procedures Included Maintenance: Routine checks, lubrication points, filter replacements, spark plug replacement, chain adjustment, pre-ride inspections. Troubleshooting: Diagnostic flowcharts for common performance issues, starting problems, electrical faults, and mechanical noises. Repair: Step-by-step instructions for component disassembly, repair, and reassembly for all major vehicle systems. Specifications: Torque specifications for critical fasteners, engine clearances, fluid capacities, electrical resistance values. Assembly Disassembly: Detailed illustrations and instructions for taking apart and putting back together all major components and systems. Technical Depth Depth: Comprehensive from basic owner maintenance to complete engine and gearbox rebuilds. Includes detailed diagnostic procedures. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Scan Resolution: High-resolution scans suitable for clear viewing of text and diagrams (typical for quality workshop manuals). Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Searchability: Likely text-searchable PDF for efficient information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, two-stroke, single-cylinder Displacement: 124.8 cc (approximately) Bore X Stroke: Typically 54.0 mm x 54.5 mm (verify with manual for exact spec) Compression Ratio: Around 8.5:1 to 9.0:1 (verify with manual) Cylinder Head: Desmodromic valve system (common in some Husqvarna models of this era, but 2-stroke typically has port timing, not valves. Clarification needed from actual manual, but two-stroke power valve is a key feature). Power Valve System: HPP (Husqvarna Power Port) or similar electronically or mechanically controlled exhaust port timing system for improved low-end and mid-range power delivery. Performance Horsepower Estimate: Approx. 30-35 HP at the crankshaft (estimated, peak power varies with tuning and model variant) Torque Estimate: Approx. 20-23 Nm (estimated) Fuel System Carburetor: Mikuni VM38 or similar 38mm flat-slide carburetor (common specification). Fuel Type: Unleaded gasoline with appropriate two-stroke oil pre-mix (e.g., 50:1 or 40:1 ratio depending on oil quality and engine condition). Ignition System: Digital CDI (Capacitor Discharge Ignition) Lubrication Lubrication Type: Pre-mix in fuel tank OR separate oil injection system (verify which system this specific manual covers). 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-plate, cable-actuated Features Gear Ratios: Specific gear ratios will be detailed in the manual, critical for performance tuning. Final Drive: Chain drive (typically 520 or 525 pitch, number of teeth on sprockets varies for gearing). 📐 Dimensions Exterior Wheelbase: Approx. 1450-1470 mm (57.1-57.9 inches) - typical for the generation. Seat Height: Approx. 950-970 mm (37.4-38.2 inches) - typical for the generation. Weights Dry Weight: Approx. 95-105 kg (209-231 lbs) - estimated for the generation. 🛡️ Safety Features Ratings Safety Certification: N/A (Off-road competition vehicles not typically subject to road safety certifications) Active Features Braking System: Hydraulic disc brakes front and rear. Specific caliper and rotor sizes detailed in manual. Suspension System: Upside-down telescopic front forks (e.g., Marzocchi, WP) and single shock absorber rear linkage system with adjustable preload and damping. Passive Features Frame Construction: Chromoly steel perimeter frame (typical for Husqvarna off-road bikes). 💡 Technology Features Infotainment...
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2007 Husqvarna CR WR 125 Workshop Service Repair Manual Download 07 PDF
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
WR 125
Year:
2007
Generation
Model Generation:
Third Generation (2005-2007)
Codes
Vin Code Engine:
Typically starts with 'HT' followed by specific model/engine codes
👋 Introduction
Market Position
Segment:
Off-road competition motorcycles (Motocross/Enduro variants)
Target Audience:
Husqvarna CR 125 and WR 125 owners, mechanics, and enthusiasts performing maintenance, repairs, and diagnostics.
Competitive Analysis
Competitors:
KTM 125 SX/EXC, Yamaha YZ125, Honda CR125R, Suzuki RM125, Kawasaki KX125.
Key Features
Vehicle Focus:
Lightweight, agile, and powerful 125cc two-stroke off-road motorcycles known for performance in their respective disciplines (CR for Motocross, WR for Enduro).
Manual Value Proposition:
Provides OEM-level technical data, repair procedures, and troubleshooting guidance, crucial for maintaining and restoring these specialized machines.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (OEM specifications)
Page Count
Estimated Pages:
300-450 (estimated based on typical workshop manuals for this type of vehicle)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top-end rebuild (cylinder, piston, head), bottom-end rebuild (crankshaft, connecting rod, bearings), valve timing, lubrication system, cooling system (if applicable to specific model variant).
Transmission:
Gearbox disassembly and reassembly, clutch operation and adjustment, gear selection mechanism, lubrication.
Chassis And Suspension:
Front fork service (oil changes, seal replacement, disassembly), rear shock absorber service, swingarm removal and installation, linkage maintenance, steering head bearing service.
Brakes:
Hydraulic brake system diagnosis and repair, caliper service, master cylinder overhaul, bleeding procedures, pad and rotor replacement.
Electrical System:
Wiring diagrams, component testing (ignition, stator, rectifier/regulator, lighting), battery maintenance, troubleshooting common electrical faults.
Fuel System:
Carburetor disassembly, cleaning, and adjustment (e.g., Mikuni VM series common on these models), fuel tank maintenance, fuel line inspection.
Cooling System:
Radiator inspection and cleaning, coolant replacement procedures, thermostat testing (if equipped).
Exhaust System:
Exhaust pipe removal and installation, silencer packing replacement (if applicable).
Bodywork And Trim:
Fairing removal and installation, seat maintenance, fender inspection.
Procedures Included
Maintenance:
Routine checks, lubrication points, filter replacements, spark plug replacement, chain adjustment, pre-ride inspections.
Troubleshooting:
Diagnostic flowcharts for common performance issues, starting problems, electrical faults, and mechanical noises.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly for all major vehicle systems.
Specifications:
Torque specifications for critical fasteners, engine clearances, fluid capacities, electrical resistance values.
Assembly Disassembly:
Detailed illustrations and instructions for taking apart and putting back together all major components and systems.
Technical Depth
Depth:
Comprehensive from basic owner maintenance to complete engine and gearbox rebuilds. Includes detailed diagnostic procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Scan Resolution:
High-resolution scans suitable for clear viewing of text and diagrams (typical for quality workshop manuals).
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Text Searchability:
Likely text-searchable PDF for efficient information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, two-stroke, single-cylinder
Displacement:
124.8 cc (approximately)
Bore X Stroke:
Typically 54.0 mm x 54.5 mm (verify with manual for exact spec)
Compression Ratio:
Around 8.5:1 to 9.0:1 (verify with manual)
Cylinder Head:
Desmodromic valve system (common in some Husqvarna models of this era, but 2-stroke typically has port timing, not valves. Clarification needed from actual manual, but two-stroke power valve is a key feature).
Power Valve System:
HPP (Husqvarna Power Port) or similar electronically or mechanically controlled exhaust port timing system for improved low-end and mid-range power delivery.
Performance
Horsepower Estimate:
Approx. 30-35 HP at the crankshaft (estimated, peak power varies with tuning and model variant)
Torque Estimate:
Approx. 20-23 Nm (estimated)
Fuel System
Carburetor:
Mikuni VM38 or similar 38mm flat-slide carburetor (common specification).
Fuel Type:
Unleaded gasoline with appropriate two-stroke oil pre-mix (e.g., 50:1 or 40:1 ratio depending on oil quality and engine condition).
Ignition System:
Digital CDI (Capacitor Discharge Ignition)
Lubrication
Lubrication Type:
Pre-mix in fuel tank OR separate oil injection system (verify which system this specific manual covers).
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate, cable-actuated
Features
Gear Ratios:
Specific gear ratios will be detailed in the manual, critical for performance tuning.
Final Drive:
Chain drive (typically 520 or 525 pitch, number of teeth on sprockets varies for gearing).
📐 Dimensions
Exterior
Wheelbase:
Approx. 1450-1470 mm (57.1-57.9 inches) - typical for the generation.
Seat Height:
Approx. 950-970 mm (37.4-38.2 inches) - typical for the generation.
Weights
Dry Weight:
Approx. 95-105 kg (209-231 lbs) - estimated for the generation.
🛡️ Safety Features
Ratings
Safety Certification:
N/A (Off-road competition vehicles not typically subject to road safety certifications)
Active Features
Braking System:
Hydraulic disc brakes front and rear. Specific caliper and rotor sizes detailed in manual.
Suspension System:
Upside-down telescopic front forks (e.g., Marzocchi, WP) and single shock absorber rear linkage system with adjustable preload and damping.
Passive Features
Frame Construction:
Chromoly steel perimeter frame (typical for Husqvarna off-road bikes).
💡 Technology Features
Infotainment
Infotainment System:
N/A (Pure off-road competition focus)
Driver Assistance
Electronic Aids:
N/A (Limited to engine management via CDI and power valve control)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Engine:
Premix fuel: No specific oil change interval, relies on correct fuel/oil mixture. Gearbox oil: Check and change as per manual, typically every 15-25 hours of use.
Air Filter Cleaning:
After every ride or as conditions dictate, especially in dusty environments.
Spark Plug Replacement:
Typically every 20-40 hours of use, depending on plug type and riding conditions.
Top End Rebuild:
Piston and ring replacement typically recommended between 40-80 hours of use for aggressive riding, or based on compression testing.
Fluid Specifications
Gearbox Oil:
API GL-4 or GL-5, SAE 75W/90 or 10W/40 transmission oil (verify exact viscosity and type in manual).
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water. Specific type and capacity in manual.
Brake Fluid:
DOT 4 hydraulic brake fluid (verify in manual, crucial for hydraulic systems).
Fork Oil:
Specific viscosity (e.g., 5W, 7.5W, 10W) and volume per fork leg. Manual will specify exact type and amount.
Known Issues
Two Stroke Wear:
As with all high-performance two-strokes, regular maintenance of the top-end (piston, rings, cylinder) is critical to prevent power loss and potential catastrophic failure.
Power Valve Maintenance:
Carbon buildup in the power valve mechanism can lead to sticky operation and reduced performance; requires periodic cleaning.
Clutch Wear:
Clutch plates can wear over time, requiring adjustment or replacement, especially with aggressive use.
Carburetor Tuning:
Carburetors can require re-jetting or adjustment based on altitude, temperature, and modifications.
📚 Vehicle History
Brand Heritage
Brand Origin:
Swedish, founded in 1689 (originally for firearms), motorcycle production began in 1903.
Model Evolution
Cr Wr Lineage:
The CR (Competition/Motocross) and WR (Enduro) lines are long-standing Husqvarna models, evolving with engine technology, suspension, and chassis design over decades.
2007 Updates:
Likely received refinements to suspension settings, minor engine tuning updates, and cosmetic changes over the previous year.
Production
Manufacturing Location:
Historically Sweden, though ownership changes have led to shifts in manufacturing. For 2007, likely still European production.
🏆 Awards & Recognition
Recognitions
Brand Achievements:
Husqvarna has a long and successful history in off-road racing, including numerous championships in Motocross and Enduro disciplines across various classes.
Ratings
Performance Reputation:
The 125cc two-stroke class is historically known for its exciting, high-revving power delivery and agility, a hallmark of Husqvarna's performance-oriented machines.
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