This manual covers the Gilera GP800 i.e., a maxi-scooter produced from 2007 onwards, recognized for its powerful parallel-twin engine and automatic CVT transmission. Developed with a focus on combining motorcycle performance with scooter practicality, the GP800 i.e. offers a unique riding experience. Its engineering quality and reliability are supported by its Italian heritage, being part of a larger automotive group and sharing components with other performance-oriented models. This model is designed for riders seeking a capable and comfortable machine for both urban commuting and longer journeys, standing out among its competitors with its robust engine and advanced features for its class. This factory service repair workshop manual provides comprehensive guidance for the Gilera GP800 i.e. It details all aspects of maintenance, from scheduled servicing and fluid changes to complete engine and transmission overhauls. The manual includes in-depth troubleshooting procedures, diagnostic information for the fuel injection and electrical systems, and step-by-step repair instructions for all major components, including the engine, brakes, chassis, and bodywork. With extensive wiring diagrams and technical specifications, this resource is an essential tool for owners, mechanics, and technicians aiming to maintain, diagnose, and repair the vehicle effectively, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Gilera Model: GP800 i.e. Year: 2007 onwards Codes Engine Code Identifier: GP800 i.e. (Fuel Injection) 👋 Introduction Market Position Vehicle Segment: Maxi-scooter / Sport Scooter Competitive Analysis Competitors: Suzuki Burgman 650, Yamaha TMAX 500/530, Honda Silver Wing 600/650. Key Features Engine Configuration: Parallel-twin cylinder, liquid-cooled. Transmission Type: Automatic Continuously Variable Transmission (CVT). Braking System: Dual front discs, single rear disc; likely with ABS as an option/standard on some models. 📋 Manual Details Coverage Areas Countries Of Sale Covered: Global (assumed based on common manual distribution) Page Count Estimated Pages: Hundreds (as stated in description) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (implied by product description language) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, tuning, fuel injection system, ignition system, lubrication system, cooling system. Transmission: Automatic transmission (CVT) overhaul, fluid checks and changes, drive belt inspection and replacement, gear reduction unit. Brakes: Hydraulic brake system, front and rear brake caliper service, brake pad replacement, brake fluid flushing and bleeding, ABS system (if equipped). Electrical: Wiring diagrams, battery system, charging system (alternator/stator), starter motor, lighting system (headlights, taillights, signals), instrumentation, ECU diagnosis, sensor testing. Chassis And Suspension: Front fork (telescopic) service, rear shock absorber inspection and replacement, swingarm maintenance, steering system overhaul, wheel bearing replacement. Bodywork And Trim: Fairing removal and installation, seat adjustment, storage compartment access, panel fitting, lighting component access. Procedures Included Maintenance: Scheduled maintenance, oil and filter changes, spark plug replacement, air filter service, coolant checks and changes, drive belt inspection and replacement, brake fluid service. Troubleshooting: Diagnostic procedures for engine performance issues, electrical faults, braking system anomalies, starting problems, and general operational issues. Repair: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Diagnostics: Fault code interpretation, sensor data analysis, electrical circuit testing, fuel system pressure testing, ignition timing checks. Engine Rebuild: Detailed procedures for complete engine disassembly, piston/cylinder inspection and replacement, crankshaft inspection, valve timing and adjustment, and reassembly. Suspension Overhaul: Front fork oil change and seal replacement, rear shock absorber inspection and mounting bolt torque values. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance and fluid checks to full engine and transmission rebuilds, including detailed electrical diagnostics and troubleshooting. Electrical Diagnostics Detail: Extensive wiring diagrams with component identification, pinout data, voltage drop testing procedures, and troubleshooting charts for common electrical faults. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF (common for professional manuals) Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding: N/A (Digital download) Paper Type Paper Quality: N/A (Digital download) Licensing Usage Rights: Unlimited usage on multiple devices, lifetime access, no expiry. ⚙️ Engine Specifications Primary Engine Engine Type: 839cc, Liquid-cooled, 4-stroke, DOHC, 4-valve per cylinder, Parallel-Twin Performance Bore X Stroke: Not specified in product info, but typically around 74 mm x 70 mm for this engine. Horsepower: Approximately 50-55 HP (based on typical output for this engine configuration). Torque: Approximately 70-75 Nm (based on typical output for this engine configuration). Fuel System Fuel Delivery: Electronic Fuel Injection (i.e.) Ignition System: Electronic Ignition Lubrication System Oil Type: Likely SAE 10W-40 or 15W-50 Motorcycle Specific Synthetic/Mineral Blend (Requires specific verification in manual). Cooling System Coolant Type: Ethylene Glycol based antifreeze/coolant (typically 50/50 mix). 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Optional Optional Transmissions: N/A (CVT is standard) Features Drive Belt: V-belt drive system with automatic clutch and variator. Final Drive: Chain drive to rear wheel (via gear reduction unit). 📐 Dimensions Exterior Length: Approximately 2200-2300 mm (typical for maxi-scooters). Width: Approximately 800-850 mm. Height: Approximately 1350-1450 mm (seat height around 800...