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GILERA RUNNER RST PUREJET Service Repair Manual 2007 Onward

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🏷️ Basic Information Identification Make: Gilera Model: Runner RST Purejet Year From: 2007 Year To: Present Codes Engine Type Code: Purejet (Piaggio LEADER 4-stroke, 4-valve, liquid-cooled, electronic fuel injection) 👋 Introduction Market Position Segment: High-performance scooter (maxi-scooter) Target Audience: Enthusiasts, owners, and professional mechanics seeking detailed repair and maintenance information. Competitive Analysis Key Competitors General: Other premium 125cc-250cc maxi-scooters from brands like Yamaha (XMAX), Kymco (Downtown), Piaggio (X7, X8), Suzuki (Burgman). Key Features Manual Value Proposition: Empowers users to perform repairs and maintenance themselves, saving time and money, with professional-grade information. Delivery Method: Instant download for immediate access and repair capability. 📋 Manual Details Coverage Areas All Repairs Covered: A-Z Models Covered: All models within the 2007 onward range Page Count Page Count Estimated: Likely 300-500+ pages (typical for comprehensive service manuals) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Maintenance Servicing: Scheduled maintenance, pre-ride checks, fluid level checks, brake adjustments, filter replacements. Engine Clutch: Engine disassembly, assembly, piston, rings, crankshaft, connecting rod, cylinder head, valves, timing, clutch operation, clutch removal and installation, clutch wear inspection. Transmissions: Automatic transmission (CVT) operation, variator service, torque converter inspection, final drive unit maintenance and repair. Cooling Systems: Radiator service, coolant flush and refill, water pump inspection and replacement, thermostat operation, fan system. Fuel Exhaust: Fuel tank service, fuel pump testing, fuel injector cleaning and replacement, fuel pressure regulation, exhaust system inspection and repair, catalytic converter service. Ignition Electrical: Ignition system components (spark plug, coil, CDI unit), starting system (starter motor, solenoid), charging system (alternator, regulator/rectifier), battery maintenance, lighting system, horn, switches. Brakes Brake Assembly: Front and rear brake system diagnosis, hydraulic system maintenance (bleeding, fluid replacement), caliper overhaul, brake pad replacement, brake disc inspection and replacement, master cylinder service. Wheels Tires: Tire pressure, tire wear inspection, wheel bearing service, tire mounting and balancing, wheel alignment checks. Steering Suspension: Handlebar and steering column inspection, steering bearing service, front fork service (oil change, seal replacement), rear shock absorber inspection and adjustment, suspension linkage maintenance. Frame Bodywork: Chassis inspection, body panel removal and installation, fairing repairs, seat service, storage compartment access. Wiring Diagrams: Detailed electrical schematics for all systems, component identification, troubleshooting pathways. Fault Finding Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, error code interpretation. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, coolant checks, brake fluid flushes. Engine Rebuild: Complete top-end and bottom-end engine overhauls, component measurement and specification checks. Electrical Diagnostics: Troubleshooting wiring faults, testing electrical components, diagnosing starting and charging system issues. Brake System Repair: Bleeding procedures, caliper rebuilds, master cylinder servicing, pad and disc replacement. Suspension Overhaul: Front fork seal replacement, fork oil changes, rear shock adjustment and replacement. Fuel System Maintenance: Fuel injector cleaning, fuel filter replacement, fuel pump testing. Bodywork Repair: Panel removal/installation, minor cosmetic repair guidance. Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine and component overhauls) Detail Level: High detail with step-by-step instructions and visual aids. Diagrams Illustrations: Numerous high-quality pictures and diagrams included. 📊 Manual Specifications File Format File Type: PDF Compatibility: All operating systems (Windows 95, 98, 2000, Me, Xp, Vista, Windows 7 & 8, Mac) Print Quality Print Quality Assessment: Professional quality information, suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Name: Piaggio LEADER 4-stroke, 4-valve, Purejet Engine Displacement: Typically 125cc or 250cc (model dependent, Purejet typically refers to fuel injected versions of these displacements). Engine Cooling: Liquid-cooled Engine Configuration: Single-cylinder, four-stroke Valve Train: SOHC, 4 valves per cylinder Performance Horsepower Est 125Cc: Approx. 15 HP (depending on specific model tuning) Horsepower Est 250Cc: Approx. 22 HP (depending on specific model tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (RON 95 recommended) Engine Oil Spec Recommended Oil Viscosity: SAE 10W-40 or SAE 5W-40 (refer to manual for precise spec based on ambient temperature) Recommended Oil Standard: API SG, SH, SJ or higher; ACEA A3 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Features Variator System: Automatic centrifugal clutch and variator for seamless acceleration. Final Drive: Gear reduction drive 📐 Dimensions Exterior Length Approx: Approx. 2000-2100 mm (model dependent) Width Approx: Approx. 700-760 mm (model dependent) Height Approx: Approx. 1200-1300 mm (model dependent) Weights Dry Weight Approx 125Cc: Approx. 140-155 kg Dry Weight Approx 250Cc: Approx. 155-170 kg Fuel Tank Capacity: Approx. 12-14 Liters 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Scooter segment typically not subjected to automotive-style crash tests) Active Features Braking System: Front and rear disc brakes, often with dual-piston calipers. ABS Availability: Optional or standard on some later or higher-spec models. Passive Features Lighting: Halogen or LED headlights, taillights, and indicators. 💡 Technology Features Infotainment Instrument Cluster: Digital...
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GILERA RUNNER RST PUREJET Service Repair Manual 2007 OnwardGILERA RUNNER RST PUREJET Service Repair Manual 2007 OnwardGILERA RUNNER RST PUREJET Service Repair Manual 2007 OnwardGILERA RUNNER RST PUREJET Service Repair Manual 2007 Onward
🏷️ Basic Information
Identification
Make:
Gilera
Model:
Runner RST Purejet
Year From:
2007
Year To:
Present
Codes
Engine Type Code:
Purejet (Piaggio LEADER 4-stroke, 4-valve, liquid-cooled, electronic fuel injection)
👋 Introduction
Market Position
Segment:
High-performance scooter (maxi-scooter)
Target Audience:
Enthusiasts, owners, and professional mechanics seeking detailed repair and maintenance information.
Competitive Analysis
Key Competitors General:
Other premium 125cc-250cc maxi-scooters from brands like Yamaha (XMAX), Kymco (Downtown), Piaggio (X7, X8), Suzuki (Burgman).
Key Features
Manual Value Proposition:
Empowers users to perform repairs and maintenance themselves, saving time and money, with professional-grade information.
Delivery Method:
Instant download for immediate access and repair capability.
📋 Manual Details
Coverage Areas
All Repairs Covered:
A-Z
Models Covered:
All models within the 2007 onward range
Page Count
Page Count Estimated:
Likely 300-500+ pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Maintenance Servicing:
Scheduled maintenance, pre-ride checks, fluid level checks, brake adjustments, filter replacements.
Engine Clutch:
Engine disassembly, assembly, piston, rings, crankshaft, connecting rod, cylinder head, valves, timing, clutch operation, clutch removal and installation, clutch wear inspection.
Transmissions:
Automatic transmission (CVT) operation, variator service, torque converter inspection, final drive unit maintenance and repair.
Cooling Systems:
Radiator service, coolant flush and refill, water pump inspection and replacement, thermostat operation, fan system.
Fuel Exhaust:
Fuel tank service, fuel pump testing, fuel injector cleaning and replacement, fuel pressure regulation, exhaust system inspection and repair, catalytic converter service.
Ignition Electrical:
Ignition system components (spark plug, coil, CDI unit), starting system (starter motor, solenoid), charging system (alternator, regulator/rectifier), battery maintenance, lighting system, horn, switches.
Brakes Brake Assembly:
Front and rear brake system diagnosis, hydraulic system maintenance (bleeding, fluid replacement), caliper overhaul, brake pad replacement, brake disc inspection and replacement, master cylinder service.
Wheels Tires:
Tire pressure, tire wear inspection, wheel bearing service, tire mounting and balancing, wheel alignment checks.
Steering Suspension:
Handlebar and steering column inspection, steering bearing service, front fork service (oil change, seal replacement), rear shock absorber inspection and adjustment, suspension linkage maintenance.
Frame Bodywork:
Chassis inspection, body panel removal and installation, fairing repairs, seat service, storage compartment access.
Wiring Diagrams:
Detailed electrical schematics for all systems, component identification, troubleshooting pathways.
Fault Finding Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, error code interpretation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, coolant checks, brake fluid flushes.
Engine Rebuild:
Complete top-end and bottom-end engine overhauls, component measurement and specification checks.
Electrical Diagnostics:
Troubleshooting wiring faults, testing electrical components, diagnosing starting and charging system issues.
Brake System Repair:
Bleeding procedures, caliper rebuilds, master cylinder servicing, pad and disc replacement.
Suspension Overhaul:
Front fork seal replacement, fork oil changes, rear shock adjustment and replacement.
Fuel System Maintenance:
Fuel injector cleaning, fuel filter replacement, fuel pump testing.
Bodywork Repair:
Panel removal/installation, minor cosmetic repair guidance.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine and component overhauls)
Detail Level:
High detail with step-by-step instructions and visual aids.
Diagrams Illustrations:
Numerous high-quality pictures and diagrams included.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
All operating systems (Windows 95, 98, 2000, Me, Xp, Vista, Windows 7 & 8, Mac)
Print Quality
Print Quality Assessment:
Professional quality information, suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Name:
Piaggio LEADER 4-stroke, 4-valve, Purejet
Engine Displacement:
Typically 125cc or 250cc (model dependent, Purejet typically refers to fuel injected versions of these displacements).
Engine Cooling:
Liquid-cooled
Engine Configuration:
Single-cylinder, four-stroke
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower Est 125Cc:
Approx. 15 HP (depending on specific model tuning)
Horsepower Est 250Cc:
Approx. 22 HP (depending on specific model tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (RON 95 recommended)
Engine Oil Spec
Recommended Oil Viscosity:
SAE 10W-40 or SAE 5W-40 (refer to manual for precise spec based on ambient temperature)
Recommended Oil Standard:
API SG, SH, SJ or higher; ACEA A3
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Features
Variator System:
Automatic centrifugal clutch and variator for seamless acceleration.
Final Drive:
Gear reduction drive
📐 Dimensions
Exterior
Length Approx:
Approx. 2000-2100 mm (model dependent)
Width Approx:
Approx. 700-760 mm (model dependent)
Height Approx:
Approx. 1200-1300 mm (model dependent)
Weights
Dry Weight Approx 125Cc:
Approx. 140-155 kg
Dry Weight Approx 250Cc:
Approx. 155-170 kg
Fuel Tank Capacity:
Approx. 12-14 Liters
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooter segment typically not subjected to automotive-style crash tests)
Active Features
Braking System:
Front and rear disc brakes, often with dual-piston calipers.
ABS Availability:
Optional or standard on some later or higher-spec models.
Passive Features
Lighting:
Halogen or LED headlights, taillights, and indicators.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination instrument cluster providing speed, RPM, fuel level, coolant temperature, odometer, trip meter, and warning lights.
Driver Assistance
ABS System:
Available on select models for enhanced braking control.
Connectivity
Connectivity Features:
Limited to standard vehicle electrical systems; no advanced connectivity features like Bluetooth or smartphone integration typically found on 2007 models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or annually (whichever comes first, refer to manual for exact spec).
Air Filter Check:
Every 5,000 km or annually.
Spark Plug Replacement:
Every 10,000-15,000 km (specific plug type dictates interval).
Clutch Variator Inspection:
Every 10,000-15,000 km.
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based antifreeze mixture (e.g., Piaggio Coolant or equivalent, 50% concentration).
Final Drive Oil Type:
GL-4 SAE 75W-90 or SAE 80W-90 gear oil.
Known Issues
Common Wear Items:
Brake pads, tires, drive belt, variator rollers, spark plugs, battery.
Potential Electrical Issues:
Occasional issues with regulator/rectifier or wiring harness degradation.
Fuel System Considerations:
Fuel injectors can become clogged if fuel quality is poor or vehicle sits for extended periods.
📚 Vehicle History
Brand Heritage
Manufacturer:
Gilera is an Italian motorcycle manufacturer with a long history, now part of the Piaggio Group.
Model Evolution
Runner Lineage:
The Gilera Runner series is known for its sporty design, performance, and capable handling, establishing itself as a benchmark in the maxi-scooter segment.
Production
Manufacturing Location Typical:
Italy
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