Aprilia Habana Mojito 125 2008 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito Year: 2008 Variant: 125 Codes Engine Code: Piaggio LEADER M26/125 (likely) Chassis Code: MZ5 (Habana) / MZ6 (Mojito) - specific VIN decoding required for exact prefix 👋 Introduction Market Position Segment: Premium 125cc Scooter (European market focus) Competitive Analysis Competitors 2008: Vespa GTS 125, Piaggio X8 125, Yamaha X-Max 125, Kymco Grand Dink 125, SYM Symphony 125 Key Features Styling: Distinctive retro/modern styling, often with chrome accents and a 'cruiser' inspired feel for a scooter. Target Audience: Urban commuters seeking style, practicality, and a premium feel in a lightweight scooter. Manual Utility: Designed for professional mechanics and knowledgeable DIY enthusiasts for in-depth servicing and repair. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Transmission (CVT), Drive Train, Suspension (Front & Rear), Brakes (Front & Rear), Electrical System, Lighting, Bodywork, Chassis, Troubleshooting, Maintenance Page Count Estimated Page Count: 200-300 (estimated for a comprehensive service manual) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English (typical for international distribution) Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, and reassembly of the engine, including cylinder head, piston, crankshaft, connecting rod, valvetrain, and timing. Fuel System: Carburetor (likely Keihin CVK or similar) adjustment, cleaning, and overhaul; fuel pump (if applicable), fuel lines, and fuel tank inspection. Ignition System: Spark plug inspection and replacement, ignition coil testing, CDI unit diagnosis, and wiring diagrams for the ignition circuit. Cooling System: Radiator, coolant hoses, thermostat, and fan inspection and maintenance (if liquid-cooled, which is common for 125cc models of this era). Note: Habana is typically air-cooled, Mojito can be air or liquid cooled depending on exact sub-model. Manual should clarify. Transmission Drivetrain: Automatic Continuously Variable Transmission (CVT) disassembly, belt inspection and replacement, clutch and variator maintenance, and gearbox (reduction gears) lubrication and servicing. Suspension System: Front fork (telescopic) servicing, oil replacement, seal replacement; rear shock absorber inspection and replacement, swingarm bushing inspection. Braking System: Front and rear brake pad inspection and replacement, brake caliper maintenance, brake fluid flush and bleeding, brake hose inspection, master cylinder overhaul. Electrical System: Battery testing and maintenance, starter motor, alternator (stator/regulator/rectifier) testing, wiring harness inspection, fuse box, and complete electrical system troubleshooting with detailed wiring diagrams. Lighting Controls: Headlight, taillight, turn signals, brake light bulb replacement and troubleshooting; handlebar switch gear functionality. Bodywork Chassis: Fairing removal and installation, seat and storage compartment access, chassis inspection for damage, wheel bearing maintenance. Procedures Included Routine Maintenance: Oil change intervals and specifications, air filter cleaning/replacement, spark plug replacement, CVT belt check, brake pad wear inspection, tire pressure checks, chain/final drive lubrication (if applicable, though typically belt drive). Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common starting issues, running problems, electrical faults, and braking system malfunctions. Engine Rebuild: Detailed procedures for engine disassembly, component inspection, measurement of wear tolerances, and reassembly of all internal engine parts. Suspension Overhaul: Front fork seal replacement, suspension fluid changes, rear shock absorber replacement guidance. Brake Service: Brake pad replacement, caliper servicing, brake line bleeding, and master cylinder rebuild instructions. Electrical Diagnosis: Wiring diagrams for all electrical circuits, component testing procedures for stator, regulator/rectifier, starter, battery, and lights. Technical Depth Depth Level: Comprehensive (covers routine maintenance to full engine and component overhauls) 📊 Manual Specifications File Format File Format Type: PDF Print Quality Image Resolution: High-resolution scans for clear diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) Searchability Text Searchable: Yes (typically for PDF manuals) Device Compatibility Compatible Devices: Computers (Windows/Mac/Linux), Tablets, Smartphones ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Cooling System: Air-cooled (most Habana models), potential for liquid-cooled on some Mojito variants. Manual will specify. Displacement: 124.9 cc Bore X Stroke: 52 mm x 58.6 mm (typical for Piaggio LEADER 125) Compression Ratio: 11.5:1 (typical for Piaggio LEADER 125) Performance Horsepower: ~10.7 HP (8.0 kW) @ 8,250 rpm (approximate, subject to specific market regulations) Torque: ~9.6 Nm (7.1 lb-ft) @ 7,000 rpm (approximate) Fuel System Fuel Delivery: Carburetor (e.g., Keihin CVK 28 or similar) Fuel Type: Unleaded gasoline (min. 95 RON recommended) Fuel Tank Capacity: 7.0 Liters (approximate) Lubrication Oil Type: SAE 10W-40, API SG or higher, JASO MA (confirm in manual) Oil Capacity With Filter: 0.9 Liters (approximate, confirm in manual) Ignition Spark Plug Type: NGK CR7HSA or DENSO U20FSH (typical, confirm in manual) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch Features Drive Type: Belt drive to rear wheel Final Drive Oil Type: SAE 80W-90 API GL-4 gear oil (confirm in manual) 📐 Dimensions Exterior Length: Approx. 1,850 mm Width: Approx. 730 mm Height: Approx. 1,120 mm Wheelbase: Approx. 1,310 mm Weights Dry Weight: Approx. 114 kg Gross Vehicle Weight Rating: Approx. 284 kg Wheels Tires Front Tire Size: 120/70-12...
200-300 (estimated for a comprehensive service manual)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English (typical for international distribution)
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, and reassembly of the engine, including cylinder head, piston, crankshaft, connecting rod, valvetrain, and timing.
Fuel System:
Carburetor (likely Keihin CVK or similar) adjustment, cleaning, and overhaul; fuel pump (if applicable), fuel lines, and fuel tank inspection.
Ignition System:
Spark plug inspection and replacement, ignition coil testing, CDI unit diagnosis, and wiring diagrams for the ignition circuit.
Cooling System:
Radiator, coolant hoses, thermostat, and fan inspection and maintenance (if liquid-cooled, which is common for 125cc models of this era). Note: Habana is typically air-cooled, Mojito can be air or liquid cooled depending on exact sub-model. Manual should clarify.
Transmission Drivetrain:
Automatic Continuously Variable Transmission (CVT) disassembly, belt inspection and replacement, clutch and variator maintenance, and gearbox (reduction gears) lubrication and servicing.
Suspension System:
Front fork (telescopic) servicing, oil replacement, seal replacement; rear shock absorber inspection and replacement, swingarm bushing inspection.
Braking System:
Front and rear brake pad inspection and replacement, brake caliper maintenance, brake fluid flush and bleeding, brake hose inspection, master cylinder overhaul.
Electrical System:
Battery testing and maintenance, starter motor, alternator (stator/regulator/rectifier) testing, wiring harness inspection, fuse box, and complete electrical system troubleshooting with detailed wiring diagrams.
Fairing removal and installation, seat and storage compartment access, chassis inspection for damage, wheel bearing maintenance.
Procedures Included
Routine Maintenance:
Oil change intervals and specifications, air filter cleaning/replacement, spark plug replacement, CVT belt check, brake pad wear inspection, tire pressure checks, chain/final drive lubrication (if applicable, though typically belt drive).
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common starting issues, running problems, electrical faults, and braking system malfunctions.
Engine Rebuild:
Detailed procedures for engine disassembly, component inspection, measurement of wear tolerances, and reassembly of all internal engine parts.
Suspension Overhaul:
Front fork seal replacement, suspension fluid changes, rear shock absorber replacement guidance.
Brake Service:
Brake pad replacement, caliper servicing, brake line bleeding, and master cylinder rebuild instructions.
Electrical Diagnosis:
Wiring diagrams for all electrical circuits, component testing procedures for stator, regulator/rectifier, starter, battery, and lights.
Technical Depth
Depth Level:
Comprehensive (covers routine maintenance to full engine and component overhauls)
Every 3,000 - 5,000 km or annually (refer to manual for exact interval)
Air Filter Service:
Every 5,000 km or annually
Spark Plug Replacement:
Every 6,000 - 10,000 km
Cvt Belt Inspection:
Every 6,000 km, replacement recommended at 12,000 - 20,000 km depending on wear.
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil Spec:
SAE 10W-40 API SG or higher, JASO MA
Final Drive Oil Spec:
SAE 80W-90 API GL-4
Coolant Type:
If liquid-cooled: Ethylene glycol-based coolant with corrosion inhibitors (confirm mixture ratio in manual)
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, fork seals.
Electrical Gremlins:
Occasional issues with rectifier/regulator or stator on higher mileage units, or intermittent electrical connections.
Carburetor Tuning:
Can be sensitive to fuel quality and require periodic cleaning/adjustment for optimal performance.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Aprilia Legacy:
Known for sporty motorcycles and scooters, emphasis on performance and design.
Model Evolution
Habana Mojito Lineage:
The Habana (also known as Mojito) series represents Aprilia's foray into stylish, retro-designed scooters. Introduced in the late 1990s, it has seen various engine displacements and stylistic updates over the years. The 125cc version is a popular choice in Europe for its blend of style and urban mobility.
Production
Manufacturing Location:
Likely manufactured in Italy or at a Piaggio Group facility (e.g., Vietnam for some markets, but 2008 model is primarily European).
Production Years
Model Production Run:
Habana/Mojito line from late 1990s to mid-2010s (125cc variants primarily in the 2000s).
🏆 Awards & Recognition
Recognitions
Design Awards:
The Aprilia Habana/Mojito has often been praised for its unique and stylish retro design, which was a significant differentiator in the scooter market.
Ratings
Consumer Reviews:
Generally positive for style and urban maneuverability, with typical scooter maintenance requirements.
Certifications
Emissions Standards:
Euro 3 compliant (for 2008 model year)
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