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Kia Rondo 2008 Service Repair Workshop Manual

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The 2008 Kia Rondo is a versatile compact multi-purpose vehicle designed for families and individuals seeking practicality and adaptability in a compact package. Built on the UN platform, this first-generation Rondo offers flexible interior configurations, typically seating five or seven occupants, with ample cargo space for its class. Available with either a 2.4L inline-4 engine producing approximately 162-164 horsepower or a more powerful 2.7L V6 engine generating around 182 horsepower, the Rondo provides a balanced blend of performance and efficiency. Its engineering emphasizes value, with a focus on spaciousness, accessible rear doors, and a comfortable ride, making it a practical choice for everyday use. This comprehensive Service Repair Workshop Manual provides in-depth guidance for the 2008 Kia Rondo, covering both the 2.4L and 2.7L engine variants, as well as the 5-speed manual and 4-speed automatic transmissions. The manual details routine maintenance procedures, including oil changes, filter replacements, and fluid flushes, along with extensive repair instructions for all major systems. These systems encompass engine mechanical and electrical components, drivetrain, suspension, steering, brakes, body, electrical system, HVAC, and safety restraints. Additionally, it offers diagnostic procedures, troubleshooting flowcharts, wiring diagrams, and rebuild instructions for engines and transmissions, ensuring owners and technicians have the resources needed for effective maintenance and repair. 🏷️ Basic Information Identification Make: Kia Model: Rondo Year: 2008 Codes Platform Code: UN (Second Generation) 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Crossover Target Audience: Families, individuals seeking practicality and versatility in a compact package Competitive Analysis Key Competitors: Mazda 5, Dodge Caliber, Ford Focus Wagon, Volkswagen Jetta SportWagen (depending on market) Key Features Interior Configurability: Flexible seating arrangements, often with a third row (optional on some trims) offering 5 or 7-seat configurations Practicality: Spacious interior for its class, good cargo capacity, accessible rear doors Value Proposition: Offered a balance of practicality, features, and affordability compared to larger minivans or SUVs 📋 Manual Details Coverage Areas Primary Coverage: 2008 Kia Rondo Engine Variants Covered: 2.4L G4KC, 2.7L G6EA Transmission Variants Covered: 4-speed automatic (4A50-1), 5-speed manual (M5GF3) Page Count Estimated Page Count: 2000+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing system Engine Electrical: Ignition system, fuel injection system (MPI), starting system, charging system, engine control module (ECM) diagnostics Transmission Mechanical: Automatic transmission (AT) disassembly/assembly, manual transmission (MT) disassembly/assembly, torque converter, clutch system Transmission Electrical: Transmission control module (TCM) diagnostics, shift solenoid operation, speed sensor inputs Drivetrain: Front-wheel drive (FWD) system, drive shafts, CV joints, differential Suspension: Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, bushings, wheel bearings Steering: Power steering system (hydraulic), steering column, steering rack and pinion Brakes: Front disc brakes, rear drum or disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pedal, master cylinder, brake lines, calipers, pads, rotors Body: Body panels, doors, hood, tailgate, bumpers, chassis components, interior trim, seating, glass, sunroof Electrical System: Battery, starter, alternator, wiring diagrams, lighting system (headlights, taillights, interior), fuses, relays, power windows, power locks, mirrors, horn HVAC: Air conditioning system, heater, blower motor, controls, refrigerant system, cabin air filter Safety Restraints: Airbag system, seat belts, pretensioners, SRS control module Procedures Included Routine Maintenance: Oil and filter change, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant flush, transmission fluid change Engine Repair: Engine tune-up, head gasket replacement, piston ring replacement, bearing replacement, timing belt/chain service, fuel injector testing/replacement Transmission Repair: Transmission fluid and filter service, seal replacement, clutch replacement (MT), complete transmission overhaul Suspension Steering Repair: Strut/shock absorber replacement, ball joint replacement, tie rod end replacement, power steering pump replacement, steering rack overhaul Brake System Repair: Brake pad and rotor replacement, brake caliper overhaul, master cylinder replacement, ABS sensor replacement, brake bleeding Electrical Diagnostics: Troubleshooting electrical faults, circuit testing, component testing, wiring harness repair, diagnostic trouble code (DTC) retrieval and interpretation Bodywork And Trim: Body panel alignment, door hinge adjustment, interior panel removal/installation, glass replacement HVAC Service: AC system recharge, leak detection, component replacement (compressor, condenser, evaporator), heater core replacement Safety System Service: Airbag system diagnostics, seat belt replacement, SRS component testing Technical Depth Diagnostic Capability: Detailed diagnostic procedures, troubleshooting flowcharts, wiring diagrams for fault finding Rebuild Procedures: Comprehensive engine and transmission rebuild instructions with torque specifications and clearances Adjustment Procedures: Detailed procedures for adjustments such as valve lash, parking brake, headlight aim Special Tools: Identification and usage of specialized tools required for specific repair procedures 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable (depending on PDF creation) Print Quality Print Recommendation: High-resolution, suitable for printing individual sections or the entire manual Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️...
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SKU: 71592
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Etiquetas: 2008 Car Cars Kia Misc Rondo
Kia Rondo 2008 Service Repair Workshop ManualKia Rondo 2008 Service Repair Workshop ManualKia Rondo 2008 Service Repair Workshop ManualKia Rondo 2008 Service Repair Workshop Manual
The 2008 Kia Rondo is a versatile compact multi-purpose vehicle designed for families and individuals seeking practicality and adaptability in a compact package. Built on the UN platform, this first-generation Rondo offers flexible interior configurations, typically seating five or seven occupants, with ample cargo space for its class. Available with either a 2.4L inline-4 engine producing approximately 162-164 horsepower or a more powerful 2.7L V6 engine generating around 182 horsepower, the Rondo provides a balanced blend of performance and efficiency. Its engineering emphasizes value, with a focus on spaciousness, accessible rear doors, and a comfortable ride, making it a practical choice for everyday use. This comprehensive Service Repair Workshop Manual provides in-depth guidance for the 2008 Kia Rondo, covering both the 2.4L and 2.7L engine variants, as well as the 5-speed manual and 4-speed automatic transmissions. The manual details routine maintenance procedures, including oil changes, filter replacements, and fluid flushes, along with extensive repair instructions for all major systems. These systems encompass engine mechanical and electrical components, drivetrain, suspension, steering, brakes, body, electrical system, HVAC, and safety restraints. Additionally, it offers diagnostic procedures, troubleshooting flowcharts, wiring diagrams, and rebuild instructions for engines and transmissions, ensuring owners and technicians have the resources needed for effective maintenance and repair.
🏷️ Basic Information
Identification
Make:
Kia
Model:
Rondo
Year:
2008
Codes
Platform Code:
UN (Second Generation)
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle) / Crossover
Target Audience:
Families, individuals seeking practicality and versatility in a compact package
Competitive Analysis
Key Competitors:
Mazda 5, Dodge Caliber, Ford Focus Wagon, Volkswagen Jetta SportWagen (depending on market)
Key Features
Interior Configurability:
Flexible seating arrangements, often with a third row (optional on some trims) offering 5 or 7-seat configurations
Practicality:
Spacious interior for its class, good cargo capacity, accessible rear doors
Value Proposition:
Offered a balance of practicality, features, and affordability compared to larger minivans or SUVs
📋 Manual Details
Coverage Areas
Primary Coverage:
2008 Kia Rondo
Engine Variants Covered:
2.4L G4KC, 2.7L G6EA
Transmission Variants Covered:
4-speed automatic (4A50-1), 5-speed manual (M5GF3)
Page Count
Estimated Page Count:
2000+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing system
Engine Electrical:
Ignition system, fuel injection system (MPI), starting system, charging system, engine control module (ECM) diagnostics
Transmission Mechanical:
Automatic transmission (AT) disassembly/assembly, manual transmission (MT) disassembly/assembly, torque converter, clutch system
Transmission Electrical:
Transmission control module (TCM) diagnostics, shift solenoid operation, speed sensor inputs
Drivetrain:
Front-wheel drive (FWD) system, drive shafts, CV joints, differential
Suspension:
Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, bushings, wheel bearings
Steering:
Power steering system (hydraulic), steering column, steering rack and pinion
Brakes:
Front disc brakes, rear drum or disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pedal, master cylinder, brake lines, calipers, pads, rotors
Body:
Body panels, doors, hood, tailgate, bumpers, chassis components, interior trim, seating, glass, sunroof
Electrical System:
Battery, starter, alternator, wiring diagrams, lighting system (headlights, taillights, interior), fuses, relays, power windows, power locks, mirrors, horn
HVAC:
Air conditioning system, heater, blower motor, controls, refrigerant system, cabin air filter
Safety Restraints:
Airbag system, seat belts, pretensioners, SRS control module
Procedures Included
Routine Maintenance:
Oil and filter change, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant flush, transmission fluid change
Engine Repair:
Engine tune-up, head gasket replacement, piston ring replacement, bearing replacement, timing belt/chain service, fuel injector testing/replacement
Transmission Repair:
Transmission fluid and filter service, seal replacement, clutch replacement (MT), complete transmission overhaul
Suspension Steering Repair:
Strut/shock absorber replacement, ball joint replacement, tie rod end replacement, power steering pump replacement, steering rack overhaul
Brake System Repair:
Brake pad and rotor replacement, brake caliper overhaul, master cylinder replacement, ABS sensor replacement, brake bleeding
Electrical Diagnostics:
Troubleshooting electrical faults, circuit testing, component testing, wiring harness repair, diagnostic trouble code (DTC) retrieval and interpretation
Bodywork And Trim:
Body panel alignment, door hinge adjustment, interior panel removal/installation, glass replacement
HVAC Service:
AC system recharge, leak detection, component replacement (compressor, condenser, evaporator), heater core replacement
Safety System Service:
Airbag system diagnostics, seat belt replacement, SRS component testing
Technical Depth
Diagnostic Capability:
Detailed diagnostic procedures, troubleshooting flowcharts, wiring diagrams for fault finding
Rebuild Procedures:
Comprehensive engine and transmission rebuild instructions with torque specifications and clearances
Adjustment Procedures:
Detailed procedures for adjustments such as valve lash, parking brake, headlight aim
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable (depending on PDF creation)
Print Quality
Print Recommendation:
High-resolution, suitable for printing individual sections or the entire manual
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
G4KC
Engine Displacement 1:
2.4 Liters (2359 cc)
Engine Configuration 1:
Inline 4-cylinder (DOHC, 16-valve)
Engine Power 1:
Approx. 162-164 hp @ 6000 rpm
Engine Torque 1:
Approx. 164-169 lb-ft @ 4000 rpm
Optional Engine
Engine Code 2:
G6EA
Engine Displacement 2:
2.7 Liters (2656 cc)
Engine Configuration 2:
V6 (DOHC, 24-valve)
Engine Power 2:
Approx. 182 hp @ 6000 rpm
Engine Torque 2:
Approx. 182 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Performance
Emission Control:
Catalytic converter, oxygen sensors, evaporative emission control system
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (M5GF3)
Optional
Optional Transmission:
4-speed Automatic Transmission (4A50-1)
Features
Automatic Features:
Electronically controlled, sequential shifting capability (on some models)
Fluid Specification
Automatic Transmission Fluid:
Kia Genuine ATF SP-III or equivalent (check manual for exact specification)
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approx. 7.0 - 7.5 Liters (pan drop/refill)
📐 Dimensions
Exterior
Length:
4550 mm (179.1 in)
Width:
1790 mm (70.5 in)
Height:
1605 mm (63.2 in)
Wheelbase:
2720 mm (107.1 in)
Interior
Passenger Volume:
Approx. 106.3 cu ft (5-seat), 103.8 cu ft (7-seat)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 12.1 cu ft (7-seat model)
Cargo Volume Behind 2Nd Row:
Approx. 30.7 cu ft (7-seat model)
Cargo Volume Behind 1St Row:
Approx. 65.5 cu ft (7-seat model)
Weights
Curb Weight Base:
Approx. 1500-1600 kg (3300-3527 lbs)
Gross Vehicle Weight Rating:
Varies by configuration, consult manual
Towing Capacity:
Typically not recommended or limited
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-Star (Driver and Passenger)
IIHS Side Impact Rating:
Good
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebd:
Standard (Electronic Brakeforce Distribution)
Traction Control:
Optional (on some trims)
Electronic Stability Control:
Optional (on some trims)
Passive Features
Airbags Front:
Dual front airbags
Airbags Side:
Front side-impact airbags
Airbags Curtain:
Full-length side curtain airbags (optional, usually for 3-row models)
Seatbelts:
3-point seatbelts with pretensioners (all rows)
Child Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional MP3 capability, SiriusXM satellite radio (subscription required), auxiliary input jack.
Display:
Central dashboard display for audio and clock functions.
Driver Assistance
Cruise Control:
Standard on most trims
Rear Parking Sensors:
Optional
Connectivity
Usb Port:
Optional (late production)
Bluetooth:
Optional (late production, often with upgraded audio)
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 5,000 miles or 6 months, whichever comes first (or 7,500 miles if using synthetic oil and severe driving conditions are avoided)
Engine Air Filter Replacement:
Every 30,000 miles or 24 months
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement G4Kc:
Every 60,000 miles (Iridium type)
Spark Plug Replacement G6Ea:
Every 60,000 miles (Iridium type)
Engine Coolant Flush:
Every 30,000 miles or 24 months
Automatic Transmission Fluid Change:
Every 60,000 miles or 48 months (under normal conditions)
Brake Fluid Change:
Every 30,000 miles or 24 months
Fluid Specifications
Engine Oil Specification:
API SN/SN PLUS or ILSAC GF-5, SAE 5W-20 (recommended for G4KC); SAE 5W-30 (recommended for G6EA). Refer to manual for exact viscosity and API rating.
Engine Coolant Specification:
Ethylene Glycol based coolant, Asian Red or Long Life Pink/Orange type (e.g., Asian Red Long Life Coolant). Capacity approx. 7.5 - 8.5 Liters.
Power Steering Fluid:
Dexron III ATF or equivalent
Brake Fluid Specification:
DOT 3 or DOT 4
Known Issues
Common Complaints Engine:
Occasional oil consumption issues, timing chain/belt noise (depending on maintenance), early failure of serpentine belt tensioner.
Common Complaints Transmission:
Rough shifting in automatic transmissions, potential for solenoid issues if fluid maintenance is neglected.
Common Complaints Suspension Steering:
Worn control arm bushings, premature wear of front struts/shocks, power steering pump leaks.
Common Complaints Electrical:
Window regulator failures, power lock actuator issues, alternator failure.
Common Complaints HVAC:
AC system leaks (condenser, evaporator), blower motor resistor failure.
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korea
Brand Focus:
Value-oriented, practical vehicles
Model Evolution
First Generation:
2004-2009 (JC)
Second Generation:
2009-2014 (XM) - Became known as the Kia Venga in some markets, but Rondo name persisted in others.
Mid Cycle Refresh:
The 2008 model represents the first generation (JC) which received a minor facelift for the 2008 model year.
Production
Manufacturing Plant:
Hwasung Plant, South Korea
Production Years:
2004-2009 (First Generation)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently received good safety ratings from NHTSA and IIHS, contributing to its appeal as a family vehicle.
Ratings
Consumer Satisfaction:
Generally mixed to positive, with praise for practicality and value, but some criticism regarding powertrain refinement and fuel economy compared to competitors.
Certifications
Emission Standards:
Meets applicable EPA emission standards for its model year.
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