This manual covers the 800 Touring, a premium sport-utility All-Terrain Vehicle (ATV) produced in 2008. Renowned for its powerful V-twin engine and independent front and rear suspension, this ATV is engineered for both recreational riding and demanding utility tasks. Its robust design and focus on rider comfort, potentially enhanced by Electronic Power Steering on select trims, make it a versatile choice for various terrains and applications, capable of significant towing and hauling. This comprehensive workshop and repair manual provides complete procedures for maintenance, troubleshooting, diagnostics, and repair of the 800 Touring. It details engine, fuel system, transmission, chassis, and electrical systems, offering step-by-step instructions for disassembly, inspection, rebuilding, and assembly. This resource is designed to assist professional mechanics and DIY enthusiasts alike in maintaining the optimal performance and longevity of their ATV, covering everything from scheduled maintenance to in-depth technical procedures. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 Touring Year: 2008 Vehicle Type: All-Terrain Vehicle (ATV) Codes Vin Decoder Standard: 17-character VIN system 👋 Introduction Market Position Category: Premium Sport-Utility ATV Target User: Recreational riders, utility users, and those seeking a versatile touring ATV Competitive Analysis Key Competitors 2008: Yamaha Grizzly 700, Can-Am Outlander 800, Arctic Cat Thundercat 1000 Key Features Powertrain: Powerful V-twin engine, capable of handling various terrains and towing/hauling tasks. Suspension: Independent Front and Rear Suspension (IRS) for improved comfort and handling. Handling: Features like Polaris's Electronic Power Steering (EPS) - if equipped on specific trims - enhance rider comfort and control. 📋 Manual Details Coverage Areas Primary Coverage: Complete workshop and repair procedures Secondary Coverage: Maintenance, troubleshooting, diagnostics, component inspection, rebuilding, and assembly Page Count Estimated Pages: Varies by specific factory publication, typically 500+ pages for a comprehensive workshop manual. Manual Type Type: Workshop Manual / Repair Manual / Service Manual Language Language: English Format Format: PDF Download Method: Instant Download via Email Compression: WINZIP Compatibility: All operating systems and devices with a PDF reader 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Clutch, Transmission, Final Drive Chassis: Body, Suspension, Brakes Electrical: Wiring diagrams, electrical components, ignition, lighting, charging system International: May include specifications or procedures specific to international markets or regulations. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic procedures for common and uncommon problems, fault finding charts Repair: Step-by-step instructions for component disassembly, inspection, repair, and reassembly Diagnostics: Detailed diagnostic tests, specifications, and procedures for all major systems Technical Depth Depth: Comprehensive, from basic owner maintenance to advanced engine and transmission rebuilds Target Audience: Professional mechanics and DIY enthusiasts, including beginners 📊 Manual Specifications File Format File Type: PDF Searchability: Typically searchable text within the PDF for efficient information retrieval. Print Quality Print Readability: Designed for clear printing with diagrams and text for ease of use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-twin, liquid-cooled Displacement: 799 cc (approx. 48.7 cubic inches) Bore X Stroke: 83 mm x 74.4 mm Compression Ratio: 9.5:1 Performance Horsepower Estimated: Approx. 50-55 HP (Note: Official published HP figures for ATVs can vary) Torque Estimated: Not typically published as a single figure, but substantial for its class. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 4.0 gallons (15.1 L) Lubrication Oil Type Specification: SAE 10W-40 API SG or higher (Specific Polaris branded oil recommended) Oil Capacity: 2.6 quarts (2.5 L) with filter change 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with Engine Braking Drive System: On-Demand True All-Wheel Drive (AWD) Gear Selection: High, Low, Neutral, Reverse Features Clutch Type: ADC (Automatic Deceleration) Clutch for engine braking Belt Type: Specific Polaris CVT belt (e.g., 3211077, but verify for exact model variant) Final Drive Type: Sealed, single-stage, eccentric gearbox with 2.43:1 ratio (front) and 3.57:1 ratio (rear) - *specific ratios may vary slightly, consult manual for definitive figures* Final Drive Fluid: Polaris Demand Drive Fluid or equivalent (verify part number) 📐 Dimensions Exterior Length: 81 in. (205.7 cm) Width: 46 in. (116.8 cm) Height: 48 in. (121.9 cm) Wheelbase: 56 in. (142.2 cm) Ground Clearance: 11.5 in. (29.2 cm) Weights Dry Weight: 652 lbs (295.7 kg) Gvw: 1030 lbs (467 kg) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Towing Capacity: 1500 lbs (680 kg) Wheels And Tires Front Tire Size: AT 26 x 8-14 Rear Tire Size: AT 26 x 10-14 Wheel Bolt Pattern: 4x110 mm (standard for Polaris) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs are not subject to standardized automotive crash test ratings) Active Features Braking System: Hydraulic disc brakes on all wheels, sealed dual-piston front calipers, sealed single-piston rear caliper. Parking Brake: Hand-operated, mechanical caliper lock Passive Features Roll Over Protection: Standard Roll Over Protection...