Seat Cordoba Workshop Service & Repair Manual 2008
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🏷️ Basic Information Identification Make: SEAT Model: Cordoba Year: 2008 Codes Platform: SEAT Cordoba is based on the VW Group's PQ24 platform, sharing components with other VW, Audi, and Skoda models. Generation Model Generation: Second Generation (Type 6L, 2002-2008 facelift model) 👋 Introduction Market Position Target Audience: Owners seeking professional-level maintenance and repair knowledge for their SEAT Cordoba. Key Features Availability: Instant download in PDF format. Completeness: Covers all engines, transmissions, and vehicle variations. Competitive Analysis Market Segment: Competes in the supermini/small family car segment against models like the Ford Fiesta, Opel/Vauxhall Corsa, Renault Clio, and Peugeot 207. 📋 Manual Details Coverage Areas Comprehensive Coverage: Includes all variations of the 2008 SEAT Cordoba, covering petrol and diesel engines, manual and automatic transmissions. Page Count Total Pages: Approximately 10,000 pages Manual Type Type: Workshop Service and Repair Manual Language Language: English (implied by description style, typically factory manuals have multiple languages, but this specific product description doesn't specify) Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine system, fuel charging and controls, accessory drive, starting system, engine ignition, engine emission control, intake air distribution, emissions, electronic engine controls, manual transmission, clutch controls, exhaust system, fuel system. Chassis And Suspension: Jacking and lifting, noise vibration and harshness, suspension, wheels and tyres, driveline system, driveshaft, bearings, brake system, anti-lock control, steering system. Electrical And Electronics: Instrument and warning systems, battery and charging system, information and entertainment systems, lighting, electrical distribution, electronic feature group. Body And Interior: Body system, body panels, interior trim, mirrors, seating, glass, frames and mechanisms, instrument panel and console, wipers and washers, roof, bumpers, safety belt system, body repairs, metal repairs, subframe and mounting system. Wiring Manual: Full wiring diagrams for all electrical systems, including component locations, connector pinouts, and circuit descriptions. Procedures Included Maintenance: Full maintenance schedule, routine servicing, fluid changes, filter replacements, checks and inspections. Repair: Detailed step-by-step repair procedures for all major systems, component removal and installation, diagnostic troubleshooting. Diagnostics: Includes diagnostic procedures for engine management, ABS, airbags, and other electronic control units (ECUs) using generic OBD-II scan tools or VCDS (VAG-COM Diagnostic System) principles. Technical Depth Depth: Dealer-level factory manual depth, covering everything from basic service to advanced diagnostics and component-level repair. Engine Rebuild: Detailed engine specifications, torque values, piston ring gap, bearing clearances, cylinder head resurfacing procedures for complete engine overhauls. Transmission Overhaul: Procedures for manual transmission disassembly, inspection of gears, synchros, bearings, and automatic transmission component replacement. 📊 Manual Specifications File Format Compatibility: Compatible with any PC, Mac, Smartphone, or Tablet. Navigation Bookmarking: Fully bookmarked for ease of use and quick navigation. Accessibility Software Requirement: No extra software needed, direct PDF access. Print Quality Resolution: High-resolution PDF suitable for clear viewing and printing of diagrams and text. ⚙️ Engine Specifications Primary Engine Engine Options: Covers various petrol and diesel engines common to the 2008 Cordoba range, including but not limited to 1.4L, 1.6L, 1.9 TDI variants. Specific engine codes (e.g., BBY, AZQ, BXE) are detailed within the manual. Fuel System Fuel Delivery: Detailed information on fuel injection systems (MPI, FSI where applicable), fuel pumps, injectors, and fuel pressure regulators. Ignition System Ignition Type: Information on electronic ignition systems, ignition coils, spark plugs, and crankshaft/camshaft position sensors. Emission Control Systems: Coverage of emission control systems, including catalytic converters, oxygen sensors (Lambda sensors), EGR systems, and evaporative emission control (EVAP). Performance Horsepower Range: Power outputs typically range from approximately 64 hp (1.2L petrol) to 130 hp (1.9 TDI). Torque Range: Torque figures vary significantly by engine, with diesel engines offering higher torque for their displacement. 🔧 Transmission Standard Transmission Types: Covers manual transmissions (e.g., 5-speed) and automatic transmissions (e.g., Tiptronic, DSG where applicable). Features Clutch System: Detailed procedures for clutch inspection, adjustment, and replacement, including clutch slave and master cylinders. Fluid Specifications Manual Transmission Fluid: Specific G 052 171 A1 or similar manual transmission fluid specifications provided. Automatic Transmission Fluid: Specific ATF (e.g., G 052 162 A1 or G 052 990 A2 for DSG) fluid specifications provided. 📐 Dimensions Exterior Body Styles: Primarily sedan and hatchback variants of the Cordoba model range covered. Wheelbase: Approximately 2470 mm. Length: Approximately 4147 mm. Width: Approximately 1698 mm. Height: Approximately 1441 mm. Weights Curb Weight: Specifications for curb weight vary by engine and specification, with typical ranges from approximately 1100 kg to 1300 kg. Gross Vehicle Weight: Specifications vary by configuration, provided in detail within the manual. Towing Capacity: Details on towing capacity are model-specific and found within the manual. 🛡️ Safety Features Passive Features Restraint Systems: Detailed information on airbags (driver, passenger, side), seatbelt pre-tensioners, and seatbelt systems. Active Features Braking Systems: Comprehensive coverage of the ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), and brake pad/disc replacement procedures. Ratings Euro Ncap Score: The second-generation Cordoba (Type 6L) achieved a 4-star Euro NCAP safety rating in its...
Jacking and lifting, noise vibration and harshness, suspension, wheels and tyres, driveline system, driveshaft, bearings, brake system, anti-lock control, steering system.
Electrical And Electronics:
Instrument and warning systems, battery and charging system, information and entertainment systems, lighting, electrical distribution, electronic feature group.
Body And Interior:
Body system, body panels, interior trim, mirrors, seating, glass, frames and mechanisms, instrument panel and console, wipers and washers, roof, bumpers, safety belt system, body repairs, metal repairs, subframe and mounting system.
Wiring Manual:
Full wiring diagrams for all electrical systems, including component locations, connector pinouts, and circuit descriptions.
Procedures Included
Maintenance:
Full maintenance schedule, routine servicing, fluid changes, filter replacements, checks and inspections.
Repair:
Detailed step-by-step repair procedures for all major systems, component removal and installation, diagnostic troubleshooting.
Diagnostics:
Includes diagnostic procedures for engine management, ABS, airbags, and other electronic control units (ECUs) using generic OBD-II scan tools or VCDS (VAG-COM Diagnostic System) principles.
Technical Depth
Depth:
Dealer-level factory manual depth, covering everything from basic service to advanced diagnostics and component-level repair.
Engine Rebuild:
Detailed engine specifications, torque values, piston ring gap, bearing clearances, cylinder head resurfacing procedures for complete engine overhauls.
Transmission Overhaul:
Procedures for manual transmission disassembly, inspection of gears, synchros, bearings, and automatic transmission component replacement.
📊 Manual Specifications
File Format
Compatibility:
Compatible with any PC, Mac, Smartphone, or Tablet.
Navigation
Bookmarking:
Fully bookmarked for ease of use and quick navigation.
Accessibility
Software Requirement:
No extra software needed, direct PDF access.
Print Quality
Resolution:
High-resolution PDF suitable for clear viewing and printing of diagrams and text.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Covers various petrol and diesel engines common to the 2008 Cordoba range, including but not limited to 1.4L, 1.6L, 1.9 TDI variants. Specific engine codes (e.g., BBY, AZQ, BXE) are detailed within the manual.
Fuel System
Fuel Delivery:
Detailed information on fuel injection systems (MPI, FSI where applicable), fuel pumps, injectors, and fuel pressure regulators.
Ignition System
Ignition Type:
Information on electronic ignition systems, ignition coils, spark plugs, and crankshaft/camshaft position sensors.
Emission Control
Systems:
Coverage of emission control systems, including catalytic converters, oxygen sensors (Lambda sensors), EGR systems, and evaporative emission control (EVAP).
Performance
Horsepower Range:
Power outputs typically range from approximately 64 hp (1.2L petrol) to 130 hp (1.9 TDI).
Torque Range:
Torque figures vary significantly by engine, with diesel engines offering higher torque for their displacement.
🔧 Transmission
Standard
Transmission Types:
Covers manual transmissions (e.g., 5-speed) and automatic transmissions (e.g., Tiptronic, DSG where applicable).
Features
Clutch System:
Detailed procedures for clutch inspection, adjustment, and replacement, including clutch slave and master cylinders.
Fluid Specifications
Manual Transmission Fluid:
Specific G 052 171 A1 or similar manual transmission fluid specifications provided.
Automatic Transmission Fluid:
Specific ATF (e.g., G 052 162 A1 or G 052 990 A2 for DSG) fluid specifications provided.
📐 Dimensions
Exterior
Body Styles:
Primarily sedan and hatchback variants of the Cordoba model range covered.
Wheelbase:
Approximately 2470 mm.
Length:
Approximately 4147 mm.
Width:
Approximately 1698 mm.
Height:
Approximately 1441 mm.
Weights
Curb Weight:
Specifications for curb weight vary by engine and specification, with typical ranges from approximately 1100 kg to 1300 kg.
Gross Vehicle Weight:
Specifications vary by configuration, provided in detail within the manual.
Towing Capacity:
Details on towing capacity are model-specific and found within the manual.
🛡️ Safety Features
Passive Features
Restraint Systems:
Detailed information on airbags (driver, passenger, side), seatbelt pre-tensioners, and seatbelt systems.
Active Features
Braking Systems:
Comprehensive coverage of the ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), and brake pad/disc replacement procedures.
Ratings
Euro Ncap Score:
The second-generation Cordoba (Type 6L) achieved a 4-star Euro NCAP safety rating in its initial testing period, with specific results detailed for adult and child occupant protection.
💡 Technology Features
Infotainment
Audio Systems:
Information on factory-installed radio systems, CD players, and speaker configurations.
Driver Assistance
Cruise Control:
Procedures for diagnosing and servicing cruise control systems where fitted.
Parking Sensors:
Information on the diagnosis and repair of optional parking assist systems.
Climate Control
HVAC System:
Detailed coverage of the climate control system, including air conditioning (A/C) system servicing, heater core, blower motor, and refrigerant handling.
Connectivity
Auxiliary Input:
Details regarding auxiliary audio input ports for connecting external devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 12 months (fixed interval) or 30,000 km/2 years (variable interval, depending on driving style and oil used), with specific recommendations in the manual.
Spark Plug Replacement:
Intervals vary by engine type (e.g., iridium plugs may last longer), typically between 60,000 km and 90,000 km.
Timing Belt Replacement:
Critical for many engines; typically around 90,000 - 120,000 km or 5-6 years, depending on the specific engine. The manual will specify exact intervals and part numbers for belts and tensioners.
Brake Fluid Replacement:
Recommended every 2 years to maintain performance and prevent moisture absorption.
Fluid Specifications
Engine Oil:
Specification VW 502 00 or VW 504 00 (for long-life service) for petrol engines; VW 505 01 or VW 507 00 for diesel engines. Viscosities typically 5W-40 or 0W-30.
Coolant:
G 12 Plus (purple coolant) or G13 (pink coolant) from Volkswagen Group, with a 1:1 mixture with distilled water.
Brake Fluid:
DOT 4 brake fluid specified.
Power Steering Fluid:
Typically G 002 000 (mineral oil based) or G 004 000 M2 (synthetic) specified.
Known Issues
Common Problems:
Minor electrical gremlins, issues with window regulators, potential wear on suspension components, occasional coil pack failures. The manual addresses diagnosis and repair for these.
Filters
Oil Filter Part Number Example:
Example part numbers for Mahle OC 264, Mann-Filter HU 718/1 X (specifics vary by engine).
Air Filter Part Number Example:
Example part numbers for Mann-Filter C 30 177/1 (specifics vary by engine).
📚 Vehicle History
Brand Heritage
Manufacturer:
SEAT, a Spanish automobile manufacturer founded in 1950, owned by the Volkswagen Group since 1986.
Model Evolution
Cordoba Generation:
The 2008 Cordoba belongs to the second generation (Type 6L), produced from 2002 to 2008, a significant facelift and platform sharing with the Ibiza.
Production
Manufacturing Locations:
Primarily manufactured in Spain by SEAT.
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