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Manual Details
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Coverage Areas
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Rf Series Models:
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Expedition Sport 550F, Expedition Sport V800, Freestyle Back Country 550F, Freestyle Park 550F, Freestyle Session 300F, Freestyle Session 550F, Legend Touring V800, Legend Trail V800, Tundra 300F, Tundra V800
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Rev Xp Series Models:
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GSX Limited 600 HO SDI, GSX Limited 800R Power TEK, GSX Limited Touring 600 HO SDI, GSX Sport 500SS, MX Z Adrenaline 600 HO SDI, MX Z Adrenaline 800R Power TEK, MX Z Renegade 600 HO SDI, MX Z Renegade 800R Power TEK, MX Z Renegade X 600 HO SDI, MX Z Renegade X 800R Power TEK, MX Z TNT 500SS, MX Z TRAIL 500SS, MX Z X 600 HO SDI, MX Z 800R Power TEK, SUMMIT EVEREST 800R Power TEK, SUMMIT X 800R Power TEK
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Page Count
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Rf Series Manual:
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624 pages
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Rev Xp Series Manual:
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552 pages
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Manual Type
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Combined Manuals:
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Factory Service Manuals / Repair Manuals
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Language
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Language:
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English
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Format
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File Format:
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PDF
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Delivery Format:
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ZIP download
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Manual Coverage
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Systems Covered
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Rf Series Systems:
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Table of Contents, Introduction, Maintenance, Troubleshooting, Engine (sections covering 227, 552, 810 engine codes), Engine Management (V800), Fuel System, Electrical System, Drive System and Brake, Suspension, Steering System, Body/Frame, Technical Specifications, Electrical Connectors and Wiring Diagrams
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Rev Xp Series Systems:
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Table of Contents, Introduction, Maintenance, Troubleshooting, Engine, Engine Management Systems, Fuel System, Electric system/Brake, Chassis, Technical Specifications, Electrical connectors and Wiring Diagrams
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Rf Series Chassis Systems:
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Front suspension (AWS - Amplitude Wave Suspension), rear suspension (various SC series or similar), skis, track, handlebars, controls, electrical system (lighting, ignition, battery).
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Rev Xp Series Chassis Systems:
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Front suspension (e.g., Double A-arm), rear suspension (e.g., SC-5), skis, track, handlebars, controls, braking system, electrical system, lighting, starter system.
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Procedures Included
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Rf Series Procedures:
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Routine maintenance, scheduled service, diagnostic procedures, repair instructions for all major systems, engine overhaul, fuel system cleaning and repair, electrical system troubleshooting, drive system and brake servicing, suspension adjustment and repair, steering system maintenance, body and frame repair, component replacement
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Rev Xp Series Procedures:
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Preventative maintenance, troubleshooting guides, detailed repair procedures for engine, fuel, electrical, brake, and chassis components, system diagnostics, component testing and calibration, chassis alignment and structural repairs
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Rf Series Engine Procedures:
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Complete engine disassembly, inspection, repair, and reassembly; piston and ring replacement, cylinder head service, crankshaft and connecting rod inspection, timing adjustments (if applicable), valve clearance (if applicable).
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Rev Xp Series Engine Procedures:
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Engine rebuilds, component balancing, torque specifications for all fasteners, lubrication system checks, cooling system bleeding and testing.
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Rf Series Electrical Procedures:
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Battery testing and charging, starter motor and solenoid troubleshooting, lighting system diagnostics, ignition coil and CDI unit testing, sensor testing.
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Rev Xp Series Electrical Procedures:
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Charging system (stator, regulator/rectifier) testing, ignition system components (coil, spark plugs, wires) diagnostics, starter motor and solenoid testing, lighting circuits, accessory wiring.
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Technical Depth
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Depth Of Coverage:
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Comprehensive OEM factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Includes diagnostics, repair, rebuilding, and specification data.
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Troubleshooting Methodology:
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Systematic troubleshooting trees and symptom-based diagnostic procedures for efficient problem identification.
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Diagnostic Codes:
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Details on diagnostic trouble codes (DTCs) for EFI systems, including code definitions and troubleshooting steps.
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Specifications Data:
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Includes detailed torque specifications, clearances, dimensions, and performance data for all components and systems.
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Engine Specifications
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Primary Engine
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Rf Series Engine Types:
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552cc (Rotax 550F), V800 (Rotax V800), 300F (Rotax 300F), V810 (likely referring to V800, precise code variation)
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Rev Xp Series Engine Types:
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593cc (Rotax 600 HO SDI), 797cc (Rotax 800R Power TEK), 500SS (Rotax 500SS)
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Rf Series Engine Codes:
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227 (likely referring to 300F), 552 (Rotax 550F), 810 (likely referring to V800, precise code variation), V800 (Rotax V800)
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Rev Xp Series Engine Codes:
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593 (Rotax 600 HO SDI), 797 (Rotax 800R Power TEK), 500SS (Rotax 500SS)
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Performance
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Engine Configurations:
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2-stroke, liquid-cooled, fuel-injected (SDI) and carbureted variants.
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Cooling System:
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Liquid cooling systems with radiator, fan, and thermostat operation and maintenance procedures.
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Fuel System
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Fuel Delivery Methods:
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Carburetion (e.g., Mikuni VM Series) for 550F, 300F models; Electronic Fuel Injection (EFI) with Sequential Digital Ignition (SDI) for HO SDI and Power TEK models.
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Carburetor Details:
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Detailed information on carburetor types (e.g., Mikuni VM series), jetting specifications, float bowl adjustment, and cleaning procedures.
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Maintenance
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Service Intervals
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Routine Maintenance:
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Includes schedules for checking drive belt condition, track tension, suspension lubrication, and general inspection.
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Engine Service:
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Details for spark plug replacement, top-end inspection, and specific oil change recommendations (for 4-stroke variants, if applicable, though these are primarily 2-stroke models).
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Fluid Specifications
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Coolant Type:
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Specific glycol-based antifreeze mixtures recommended for the operating temperatures of snowmobiles.
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Brake Fluid:
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DOT 4 hydraulic brake fluid is commonly specified.
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2-Stroke Oil:
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High-quality synthetic 2-stroke oil formulated for Ski-Doo engines, specified by brand and type (e.g., XPS Synthetic 2T).
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Gearcase Oil:
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Specific hypoid gear oil (e.g., SAE 80W-90) for the final drive gearcase, with capacity specified.
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Chassis Lubrication:
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Grease points for suspension pivots, steering components, and idler arms, with specified grease types.
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Known Issues
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Common Wear Items:
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Drive belt wear, clutch alignment, suspension component wear (shocks, bushings), track lugs degradation, exhaust system integrity.
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Engine Management:
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Troubleshooting for fuel delivery issues (carburetor or EFI), ignition problems, and cooling system faults.
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Efi System Faults:
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TPS (Throttle Position Sensor) calibration, injector cleaning, fuel pump performance, MAP sensor issues.
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