Yamaha Grizzly 550 FI 700 FI 09 - 11 Workshop Service Manual
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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 550 FI / 700 FI Model Variant: 550cc FI and 700cc FI Year: 2009, 2010, 2011 Generation Generation: Third Generation Grizzly (2007-2015) 👋 Introduction Market Position Market Position: The Yamaha Grizzly series is a segment leader in the high-performance ATV market, known for its robust build, advanced features, and off-road capability. This manual serves the popular 550cc and 700cc fuel-injected models from a key production period. Competitive Analysis Competitive Analysis: Competes with models from Kawasaki (Brute Force), Polaris (Sportsman), Can-Am (Outlander), and Suzuki (KingQuad). The Grizzly's Ultramatic transmission and On-Command 4WD system are key differentiators often highlighted. Key Features Key Features: Fuel Injection (FI) for improved throttle response and efficiency, Yamaha's Ultramatic automatic transmission with engine braking, On-Command push-button 2WD/4WD with differential lock, independent front suspension (IFS), sealed hydraulic disc brakes, and a powerful liquid-cooled engine. Value Proposition Manual Value: Provides essential, authoritative information for owners and technicians to maintain, diagnose, and repair their Yamaha Grizzly, ensuring optimal performance and longevity. 📋 Manual Details Coverage Coverage Areas: Comprehensive diagnostic, repair, and maintenance information for Yamaha Grizzly 550 FI and 700 FI models from 2009-2011. Pages Page Count: 448 Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Download Accuracy Accuracy Source: Original factory service repair workshop manual, written by the manufacturer for accuracy and completeness. 📖 Manual Coverage Systems Systems Covered: Engine (general and from vehicle), Power Supply, Cooling System, Braking System, Electrical System, Suspensions, Chassis, Bodywork, Pre-delivery checks. Procedures Procedures Included: Maintenance, troubleshooting, diagnostic procedures, component removal and installation, assembly, disassembly, torque specifications, adjustments. Depth Technical Depth: Detailed, factory-level technical information suitable for professional technicians, covering everything from basic maintenance to complex repairs and diagnostics. Special Tools Special Tools Covered: Includes specific Yamaha special tools required for various maintenance and repair procedures (e.g., flywheel puller, clutch holding tools, suspension alignment tools). Wiring Diagrams Wiring Diagrams Included: Yes, the manual contains detailed electrical system schematics and wiring diagrams to aid in diagnosis and repair of electrical components. Troubleshooting Troubleshooting Methodology: Provides systematic diagnostic charts and troubleshooting guides for common and uncommon problems, enabling efficient problem identification and resolution. Engine Overhaul Engine Overhaul Procedures: Detailed step-by-step instructions for engine disassembly, inspection, repair, and reassembly, including cylinder head service, piston and ring replacement, crankshaft and connecting rod checks, and timing system adjustments. Chassis Components Chassis Component Coverage: Covers steering system, front and rear suspension components (shocks, control arms, bearings), wheel hub assembly, and frame inspection. Braking System Braking System Coverage: Detailed procedures for brake caliper service, brake pad replacement, brake line bleeding, master cylinder overhaul, and brake disc inspection. Cooling System Cooling System Coverage: Instructions for radiator inspection and cleaning, fan operation checks, thermostat replacement, water pump service, and coolant flush and refill procedures. Bodywork Bodywork Coverage: Procedures for removing and installing body panels, fenders, seat, and other cosmetic components. Pre Delivery Pre Delivery Inspection: Checklist and procedures for pre-delivery inspection, ensuring the vehicle is properly assembled, adjusted, and ready for customer delivery. 📊 Manual Specifications File Attributes Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Print Quality Print Quality: High-resolution scans of original factory documentation, optimized for clarity and readability. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type 550: 4-stroke, SOHC, 4-valve, single cylinder, liquid-cooled Engine Displacement 550: 530 cc (32.3 cu. in.) Engine Type 700: 4-stroke, DOHC, 4-valve, single cylinder, liquid-cooled Engine Displacement 700: 686 cc (41.9 cu. in.) Performance Bore X Stroke 550: 95.0 mm x 73.0 mm (3.74 in. x 2.87 in.) Bore X Stroke 700: 100.0 mm x 85.0 mm (3.94 in. x 3.35 in.) Compression Ratio 550: 9.1:1 Compression Ratio 700: 8.1:1 Fuel System Fuel Induction 550: Mikuni 44mm throttle body, Mikuni fuel injection Fuel Induction 700: YFİ, 44mm throttle body, Keihin fuel injection Ignition Ignition System: TC/FI ignition Lubrication Lubrication System: Wet sump with oil cooler 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic® automatic with engine braking Drive System: Yamaha On-Command® 2WD/4WD with differential lock Features Transmission Features: Variable ratio drive (CVT) with centrifugal clutch; shaft drive 📐 Dimensions Exterior 550 Overall Length 550: 2,120 mm (83.5 in.) Overall Width 550: 1,180 mm (46.5 in.) Overall Height 550: 1,280 mm (50.4 in.) Exterior 700 Overall Length 700: 2,120 mm (83.5 in.) Overall Width 700: 1,180 mm (46.5 in.) Overall Height 700: 1,280 mm (50.4 in.) Wheelbase Wheelbase: 1,230 mm (48.4 in.) Ground Clearance Ground Clearance: 259 mm (10.2 in.) Weights Wet Weight 550: 275 kg (606 lbs) Wet Weight 700: 279 kg (615 lbs) Cargo Capacity Front Rack Capacity: 90 kg (198 lbs) Rear Rack Capacity: 180 kg (397 lbs) Towing Capacity Towing Capacity: 600 kg (1,322 lbs) Tire Size Front Tire Size: AT25x8-12 Rear...
The Yamaha Grizzly series is a segment leader in the high-performance ATV market, known for its robust build, advanced features, and off-road capability. This manual serves the popular 550cc and 700cc fuel-injected models from a key production period.
Competitive Analysis
Competitive Analysis:
Competes with models from Kawasaki (Brute Force), Polaris (Sportsman), Can-Am (Outlander), and Suzuki (KingQuad). The Grizzly's Ultramatic transmission and On-Command 4WD system are key differentiators often highlighted.
Key Features
Key Features:
Fuel Injection (FI) for improved throttle response and efficiency, Yamaha's Ultramatic automatic transmission with engine braking, On-Command push-button 2WD/4WD with differential lock, independent front suspension (IFS), sealed hydraulic disc brakes, and a powerful liquid-cooled engine.
Value Proposition
Manual Value:
Provides essential, authoritative information for owners and technicians to maintain, diagnose, and repair their Yamaha Grizzly, ensuring optimal performance and longevity.
📋 Manual Details
Coverage
Coverage Areas:
Comprehensive diagnostic, repair, and maintenance information for Yamaha Grizzly 550 FI and 700 FI models from 2009-2011.
Pages
Page Count:
448
Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF Download
Accuracy
Accuracy Source:
Original factory service repair workshop manual, written by the manufacturer for accuracy and completeness.
📖 Manual Coverage
Systems
Systems Covered:
Engine (general and from vehicle), Power Supply, Cooling System, Braking System, Electrical System, Suspensions, Chassis, Bodywork, Pre-delivery checks.
Detailed, factory-level technical information suitable for professional technicians, covering everything from basic maintenance to complex repairs and diagnostics.
Special Tools
Special Tools Covered:
Includes specific Yamaha special tools required for various maintenance and repair procedures (e.g., flywheel puller, clutch holding tools, suspension alignment tools).
Wiring Diagrams
Wiring Diagrams Included:
Yes, the manual contains detailed electrical system schematics and wiring diagrams to aid in diagnosis and repair of electrical components.
Troubleshooting
Troubleshooting Methodology:
Provides systematic diagnostic charts and troubleshooting guides for common and uncommon problems, enabling efficient problem identification and resolution.
Engine Overhaul
Engine Overhaul Procedures:
Detailed step-by-step instructions for engine disassembly, inspection, repair, and reassembly, including cylinder head service, piston and ring replacement, crankshaft and connecting rod checks, and timing system adjustments.
Chassis Components
Chassis Component Coverage:
Covers steering system, front and rear suspension components (shocks, control arms, bearings), wheel hub assembly, and frame inspection.
Braking System
Braking System Coverage:
Detailed procedures for brake caliper service, brake pad replacement, brake line bleeding, master cylinder overhaul, and brake disc inspection.
Cooling System
Cooling System Coverage:
Instructions for radiator inspection and cleaning, fan operation checks, thermostat replacement, water pump service, and coolant flush and refill procedures.
Bodywork
Bodywork Coverage:
Procedures for removing and installing body panels, fenders, seat, and other cosmetic components.
Pre Delivery
Pre Delivery Inspection:
Checklist and procedures for pre-delivery inspection, ensuring the vehicle is properly assembled, adjusted, and ready for customer delivery.
📊 Manual Specifications
File Attributes
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Print Quality:
High-resolution scans of original factory documentation, optimized for clarity and readability.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 550:
4-stroke, SOHC, 4-valve, single cylinder, liquid-cooled
Engine Displacement 550:
530 cc (32.3 cu. in.)
Engine Type 700:
4-stroke, DOHC, 4-valve, single cylinder, liquid-cooled
Engine Displacement 700:
686 cc (41.9 cu. in.)
Performance
Bore X Stroke 550:
95.0 mm x 73.0 mm (3.74 in. x 2.87 in.)
Bore X Stroke 700:
100.0 mm x 85.0 mm (3.94 in. x 3.35 in.)
Compression Ratio 550:
9.1:1
Compression Ratio 700:
8.1:1
Fuel System
Fuel Induction 550:
Mikuni 44mm throttle body, Mikuni fuel injection
Fuel Induction 700:
YFİ, 44mm throttle body, Keihin fuel injection
Ignition
Ignition System:
TC/FI ignition
Lubrication
Lubrication System:
Wet sump with oil cooler
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic® automatic with engine braking
Drive System:
Yamaha On-Command® 2WD/4WD with differential lock
Features
Transmission Features:
Variable ratio drive (CVT) with centrifugal clutch; shaft drive
📐 Dimensions
Exterior 550
Overall Length 550:
2,120 mm (83.5 in.)
Overall Width 550:
1,180 mm (46.5 in.)
Overall Height 550:
1,280 mm (50.4 in.)
Exterior 700
Overall Length 700:
2,120 mm (83.5 in.)
Overall Width 700:
1,180 mm (46.5 in.)
Overall Height 700:
1,280 mm (50.4 in.)
Wheelbase
Wheelbase:
1,230 mm (48.4 in.)
Ground Clearance
Ground Clearance:
259 mm (10.2 in.)
Weights
Wet Weight 550:
275 kg (606 lbs)
Wet Weight 700:
279 kg (615 lbs)
Cargo Capacity
Front Rack Capacity:
90 kg (198 lbs)
Rear Rack Capacity:
180 kg (397 lbs)
Towing Capacity
Towing Capacity:
600 kg (1,322 lbs)
Tire Size
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
🛡️ Safety Features
Ratings
Safety Ratings:
ATV safety is paramount; adherence to manual procedures ensures safe operation. No official NCAP ratings for ATVs.
Active Features
Active Safety Features:
Engine braking, sealed hydraulic disc brakes front and rear, On-Command 4WD with differential lock for enhanced traction and control.
Passive Features
Passive Safety Features:
Integrated, comfortable seating position, durable frame construction, handlebars with integrated control switches.
💡 Technology Features
Infotainment
Infotainment Features:
No traditional infotainment system; focus is on functional displays like LCD multi-function meter (speedometer, odometer, trip meter, clock, fuel gauge, 2WD/4WD indicator).
Driver Assistance
Driver Assistance Features:
Key technologies include the Ultramatic transmission for smooth power delivery and engine braking, and the On-Command 4WD system for adaptive traction control. Electric Power Steering (EPS) was introduced on some later models but is not standard on all 09-11 variants as specified in this manual title.
Connectivity
Connectivity Features:
N/A (Off-road vehicle focus)
🔧 Maintenance
Service Intervals
Initial Service Interval:
First service typically around 1000 km (600 miles) or 6 months, primarily for engine oil and filter change, inspection of various components.
Regular Maintenance Interval:
Engine oil and filter change every 3000 km (1800 miles) or 12 months. Other checks (e.g., valve clearance, spark plug, air filter) at 6000 km (3600 miles) intervals, all detailed in the manual.
Fluid Specifications
Engine Oil Type:
Yamaha recommends Yamalube 4 (API SG, SAE 10W-40) or equivalent premium motorcycle oil with API SG or higher classification and Yamalube or equivalent viscosity grade.
Engine Oil Capacity 550:
2.40 L (2.53 US qt) without filter change; 2.50 L (2.64 US qt) with filter change.
Engine Oil Capacity 700:
2.20 L (2.32 US qt) without filter change; 2.30 L (2.43 US qt) with filter change.
Coolant Type:
Permanent type anti-freeze coolant, 1 part concentrated antifreeze and 1 part distilled water.
Brake Fluid Type:
SAE J1703 or FMVSS No. 116 DOT 3
Known Issues
Common Issues And Checks:
Regular checks for belt wear in the CVT, proper operation of the 4WD system, brake pad condition, and fuel system integrity are crucial. Overheating can occur under extreme load if cooling system maintenance is neglected. The manual provides detailed diagnostic steps for these.
Filter Part Numbers
Oil Filter Part Number:
OEM Part Number 5GH-13440-00-00 (example, verify specific fitment)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha has a long-standing reputation for engineering excellence in motorcycles, marine engines, and ATVs, emphasizing reliability, performance, and innovation.
Model Evolution
Model Evolution Grizzly:
The Grizzly line, introduced in 1998, has consistently evolved with technological advancements, moving from carbureted to fuel-injected models and incorporating features like independent front suspension and electric power steering (EPS) in later generations.
Production
Production Period:
This manual covers the third-generation Grizzly, which saw continuous refinement and the introduction of fuel injection across key models.
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