🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2009 Codes Chassis Code: FLHR Engine Code: TWIN CAM 96 👋 Introduction Market Position Segment: Cruiser Touring Target Audience: Harley-Davidson owners seeking to perform their own maintenance and repairs, independent motorcycle repair shops. Competitive Analysis Competitors: Indian Chief, Victory Kingpin Key Features Vehicle Appeal: Iconic styling, comfortable touring capability, V-twin rumble, customizable platform. Manual Value: Provides essential technical data and procedures for maintaining and repairing the Harley-Davidson FLHR Road King, saving time and money on dealership service. 📋 Manual Details Coverage Areas Primary Coverage: Repair, Maintenance, Troubleshooting, Diagnostics, Electrical System, Engine, Transmission, Drivetrain, Chassis, Suspension, Brakes, Fuel System, Ignition System, Cooling System, Exhaust System, Bodywork, Wiring Diagrams Page Count Total Pages: 702 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Twin Cam 96 V-Twin Engine, Engine Disassembly/Reassembly, Cylinder Head, Piston, Connecting Rod, Crankshaft, Camshaft, Valvetrain, Lubrication System, Oil Pump, Oil Cooler, Oil Filter Transmission: 6-Speed Cruise Drive Transmission, Transmission Disassembly/Reassembly, Clutch, Primary Drive, Gearbox Components, Shifting Mechanism Drivetrain: Belt Drive System, Rear Pulley, Drive Belt Inspection and Replacement, Wheel Bearings Brakes: Front and Rear Hydraulic Brake Systems, Brake Caliper Overhaul, Master Cylinders, Brake Lines, Brake Pads, Brake Discs, ABS System (if equipped) Suspension: Front Fork (Telescopic), Rear Shock Absorbers, Suspension Adjustment, Fork Seal Replacement, Shock Absorber Replacement Electrical: Complete Electrical System Schematics, Battery, Charging System (Alternator/Regulator), Ignition System (Sparks Plugs, Coils), Starting System (Starter Motor), Lighting (Headlight, Taillight, Signals), Horn, Instrumentation, Gauges, Security System (H-D Smart Security System), Diagnostic Codes, EFI System (Fuel Injection) Fuel System: Fuel Tank, Fuel Pump, Fuel Filter, Fuel Injectors, Throttle Body, Idle Air Control (IAC) Motor Bodywork: Fairing, Saddlebags, Fenders, Seat, Handlebars, Controls, Paint and Finish Repair, Body Panel Removal/Installation Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Replacement, Air Filter Cleaning/Replacement, Tire Pressure Checks, Chain/Belt Adjustment, Brake Fluid Flush, Battery Maintenance, General Inspection Troubleshooting: Systematic Diagnostic Procedures for Common and Uncommon Issues, Fault Code Interpretation, Symptom-Based Troubleshooting Guides Repair: Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation for all major systems. Diagnostics: Detailed procedures for using diagnostic tools (e.g., HD-VCI, diagnostic scan tools), interpreting diagnostic data, and performing system tests. Technical Depth Depth: Comprehensive coverage from basic routine maintenance to complete engine and transmission overhauls, including detailed specifications, torque values, and tolerances. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely Searchable (dependent on scan quality) Print Quality Resolution: Typically high for digital manuals, ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 96 V-Twin Displacement: 1584 cc (96 cubic inches) Bore X Stroke: 3.75 in x 4.38 in (95.25 mm x 111.25 mm) Compression Ratio: 9.2:1 Valvetrain: Pushrod actuated, overhead valves, 2 valves per cylinder Performance Horsepower: Approx. 70 HP (at rear wheel, typical) Torque: Approx. 85 ft-lbs (at rear wheel, typical) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 91 octane Lubrication Oil Type: Harley-Davidson SYN3 (Full Synthetic) or SAE 20W50 Motorcycle Oil Oil Capacity: 3.7 U.S. quarts (3.5 liters) with filter change Ignition Ignition System: High-performance electronic ignition Spark Plugs: Harley-Davidson recommended (e.g., NGK DCPR8E) 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive Optional Optional Transmission: N/A Features Gear Ratios: 1st: 9.311, 2nd: 6.438, 3rd: 4.795, 4th: 3.824, 5th: 3.207, 6th: 2.750 Primary Drive: Patented diaphragm spring clutch, 34 tooth. Primary chain drive to transmission, 32 tooth. (Ratio 1.07:1) Final Drive: Enclosed Belt Drive, 32 tooth. Rear pulley, 70 tooth. (Ratio 2.1875:1) Fluid Specifications Transmission Oil: Harley-Davidson Transmission Lubricant (Formula +) or equivalent SAE 80W-90 Hypoid Gear Lubricant Fluid Capacities Transmission Oil Capacity: 2.6 U.S. quarts (2.4 liters) 📐 Dimensions Exterior Length: 93.1 in (2365 mm) Wheelbase: 63.5 in (1615 mm) Seat Height Laden: 26.5 in (673 mm) Ground Clearance: 5.1 in (130 mm) Handlebars Rise: 1.8 in (46 mm) Handlebars Pullback: 3.1 in (79 mm) Weights Dry Weight: 720 lbs (326.6 kg) Wet Weight: 752 lbs (341.1 kg) Gross Vehicle Weight Rating Gvwr: 1280 lbs (580 kg) Cargo Saddlebag Capacity: Approx. 2.2 cubic feet total Wheels Tires Front Tire: Dunlop D402F MH90-21 56H Rear Tire: Dunlop D401 HW 150/80B16 71H Front Wheel: 16-inch chrome aluminum spoke wheel Rear Wheel: 16-inch chrome aluminum spoke wheel 🛡️ Safety Features Ratings Crash Safety: Motorcycle safety is primarily rider responsibility. Focus on active safety features and proper maintenance. Active Features Brakes: Dual-Disc Front Brakes, Single-Disc Rear Brake. Optional ABS (Anti-lock Braking System) available. Lighting: Large Halogen Headlight, Rear Taillight, Front and Rear Turn Signals. Passive Features Frame Construction: Steel frame and swingarm for rigidity and stability. Ergonomics: Forward-mounted foot controls, comfortable rider triangle, windscreen for wind deflection. 💡 Technology...