Isuzu I-350 Pickup Truck Complete Workshop Service Repair Manual 2009
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🏷️ Basic Information Identification Make: Isuzu Model: I-350 Pickup Truck Year: 2009 Body Style: Pickup Truck Market Segment: Mid-size Pickup Truck 👋 Introduction Market Position Positioning: The Isuzu I-350 was a mid-size pickup truck, often rebadged from its General Motors platform (Chevrolet Colorado/GMC Canyon), positioned as a capable and value-oriented option in the segment. Competitive Analysis Competitors: Primary competitors included the Toyota Tacoma, Nissan Frontier, Ford Ranger, and its GM siblings (Colorado/Canyon). Key Features Manual Ease Of Use: Step-by-step instructions and pictures make repairs accessible to DIY enthusiasts. Cost Savings: Enables owners to perform their own maintenance and repairs, significantly reducing labor costs. Accessibility: Instant digital delivery and cross-device compatibility (PC, Mac, tablet, phone) enhance user convenience. 📋 Manual Details Coverage Areas Coverage Scope: Complete Workshop Service Repair Page Count Estimated Page Count: Extensive (likely 1000+ pages, typical for complete workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, connecting rods, crankshaft, lubrication system, cooling system, fuel delivery system, intake system, exhaust system. Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM), sensors, actuators, emissions control systems. Transmission Manual: Manual transmission components, clutch, shift linkage, gearbox overhaul. Transmission Automatic: Automatic transmission components, torque converter, valve body, transmission control module (TCM), fluid cooler, gearbox overhaul. Drivetrain: Front axle, rear axle, drive shafts, universal joints, differential, hub assemblies, four-wheel-drive system (if applicable). Suspension: Front suspension (independent/solid), rear suspension (leaf spring/coil spring), shock absorbers, springs, control arms, ball joints, bushings. Steering: Steering column, steering gear, power steering system (pump, lines, rack/box), tie rods, steering linkage. Brakes: Front brake system (discs/drums), rear brake system (discs/drums), parking brake, anti-lock braking system (ABS) components, hydraulic lines, master cylinder, brake booster. Body And Chassis: Frame construction, body panels, doors, hood, tailgate, bumpers, interior trim, glass, seals, mounting points. Electrical System General: Battery, starter, alternator, wiring harnesses, fuses, relays, lighting system (headlights, taillights, interior), horn, wipers, power windows, power locks. Climate Control: Air conditioning system (compressor, evaporator, condenser, refrigerant), heating system, ventilation, blower motor, controls. Infotainment And Accessories: Audio system, navigation (if equipped), instrument cluster, gauges, warning lights, power outlets. Procedures Included Maintenance: Routine checks, fluid changes, filter replacements, lubrication, belt adjustments, brake pad replacement, tire rotation. Troubleshooting: Diagnostic procedures for common issues, fault code interpretation, symptom-based troubleshooting guides. Repair: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation of all major systems. Overhaul: Complete engine and transmission rebuild procedures, including specifications and tolerances. Diagnostics: Detailed diagnostic charts, wiring diagrams, component testing procedures, and scan tool data interpretation. Specifications: Torque specifications for fasteners, alignment specifications, fluid capacities, component dimensions, electrical resistance values. Technical Depth Depth: Comprehensive: Covers everything from basic preventative maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical system tracing. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text, allowing users to quickly find specific information. Print Quality Printability: High quality, designed for printing individual pages or chapters as needed. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) Computer Requirements Required Software: Adobe Reader (free download) Compatibility: All PC & MAC Computers, tablets, mobile phones ⚙️ Engine Specifications Primary Engine Engine Type: 3.5L V6 DOHC Engine Code: Likely 5VZ-FE or similar Toyota-derived engine, though specific Isuzu badging might vary. (Requires manual confirmation for exact code). Performance Horsepower: Approximately 220 hp (actual may vary slightly based on sub-model and specific engine tune). Torque: Approximately 235 lb-ft (actual may vary). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol-based coolant (e.g., Dex-Cool compatible, consult manual for exact specification). Lubrication System Oil Type: SAE 5W-30 (preferred, consult manual for specific API service classification and alternative viscosities). Oil Capacity: Approximately 5.5 quarts (with filter) (Consult manual for precise capacity). 🔧 Transmission Standard Transmission Type: Likely a 4-speed automatic transmission (e.g., 4L60-E derived). Optional Transmission Type: Manual transmission might have been available on certain configurations, but automatic was more common for this engine. Features Drivetrain Options: Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive). Fluid Specifications Automatic Transmission Fluid: Dexron-III/VI or equivalent (Consult manual for precise specification and capacity). 📐 Dimensions Exterior Wheelbase: Varies by cab configuration (e.g., 126.2 inches for extended cab, 138.9 inches for crew cab) (Consult manual for precise figures). Overall Length: Varies by bed length and cab configuration (Consult manual for precise figures). Weights Curb Weight: Varies significantly by configuration (e.g., 3900-4500 lbs) (Consult manual for specific model curb weights). Towing Capacity: Typically up to 5,000 lbs (Consult manual for specific towing limits). 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Likely 4-star (based on platform sibling data, manual would provide specific ratings if available). NHTSA Front Impact...
The Isuzu I-350 was a mid-size pickup truck, often rebadged from its General Motors platform (Chevrolet Colorado/GMC Canyon), positioned as a capable and value-oriented option in the segment.
Competitive Analysis
Competitors:
Primary competitors included the Toyota Tacoma, Nissan Frontier, Ford Ranger, and its GM siblings (Colorado/Canyon).
Key Features Manual
Ease Of Use:
Step-by-step instructions and pictures make repairs accessible to DIY enthusiasts.
Cost Savings:
Enables owners to perform their own maintenance and repairs, significantly reducing labor costs.
Accessibility:
Instant digital delivery and cross-device compatibility (PC, Mac, tablet, phone) enhance user convenience.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Workshop Service Repair
Page Count
Estimated Page Count:
Extensive (likely 1000+ pages, typical for complete workshop manuals)
Comprehensive: Covers everything from basic preventative maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical system tracing.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text, allowing users to quickly find specific information.
Print Quality
Printability:
High quality, designed for printing individual pages or chapters as needed.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
Computer Requirements
Required Software:
Adobe Reader (free download)
Compatibility:
All PC & MAC Computers, tablets, mobile phones
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.5L V6 DOHC
Engine Code:
Likely 5VZ-FE or similar Toyota-derived engine, though specific Isuzu badging might vary. (Requires manual confirmation for exact code).
Performance
Horsepower:
Approximately 220 hp (actual may vary slightly based on sub-model and specific engine tune).
SAE 5W-30 (preferred, consult manual for specific API service classification and alternative viscosities).
Oil Capacity:
Approximately 5.5 quarts (with filter) (Consult manual for precise capacity).
🔧 Transmission
Standard
Transmission Type:
Likely a 4-speed automatic transmission (e.g., 4L60-E derived).
Optional
Transmission Type:
Manual transmission might have been available on certain configurations, but automatic was more common for this engine.
Features
Drivetrain Options:
Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive).
Fluid Specifications
Automatic Transmission Fluid:
Dexron-III/VI or equivalent (Consult manual for precise specification and capacity).
📐 Dimensions
Exterior
Wheelbase:
Varies by cab configuration (e.g., 126.2 inches for extended cab, 138.9 inches for crew cab) (Consult manual for precise figures).
Overall Length:
Varies by bed length and cab configuration (Consult manual for precise figures).
Weights
Curb Weight:
Varies significantly by configuration (e.g., 3900-4500 lbs) (Consult manual for specific model curb weights).
Towing Capacity:
Typically up to 5,000 lbs (Consult manual for specific towing limits).
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Likely 4-star (based on platform sibling data, manual would provide specific ratings if available).
NHTSA Front Impact Passenger:
Likely 4-star (based on platform sibling data).
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Likely available on some trims/configurations.
Passive Features
Airbags:
Front airbags for driver and passenger.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player; optional premium audio systems and satellite radio may be present on higher trims.
Instrument Cluster:
Includes tachometer, speedometer, fuel gauge, coolant temperature gauge, and various warning lights.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Auxiliary Input:
Likely an auxiliary audio input jack on the infotainment system for connecting external devices.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 3,000-5,000 miles or 3-6 months (traditional recommendation), or as per Owner's Manual for synthetic oil (e.g., 7,500 miles).
Engine Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 15,000-30,000 miles or annually.
Spark Plug Replacement:
Approximately 100,000 miles for platinum or iridium plugs (consult manual for exact type and interval).
Transmission Fluid Service:
Every 30,000-60,000 miles, or as indicated by manual/driving conditions.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (Consult manual for specific recommendation).
Power Steering Fluid:
Dexron-III/VI or equivalent power steering fluid (Consult manual).
Known Issues
Body Rust:
As with many trucks of this era, rust can be an issue, particularly in areas exposed to road salt. Check frame, wheel wells, and rocker panels.
Vibrations:
Driveshaft U-joints or imbalances can sometimes lead to vibrations, especially at certain speeds.
Transmission Performance:
Early models might exhibit occasional rough shifting or delayed engagement, often addressable with fluid service or minor adjustments.
📚 Vehicle History
Brand Heritage
Isuzu Truck Legacy:
Isuzu has a long-standing reputation for producing robust and reliable commercial and light-duty trucks, known for their durability and practicality.
Model Evolution
I-Series Platform:
The Isuzu I-350 was part of Isuzu's 'I-Series' of pickup trucks, which were essentially rebadged versions of General Motors' Colorado and Canyon compact/mid-size pickups.
Production
Production Period:
The I-350 and its successor, the I-370, were produced for a relatively short period in the mid-2000s, reflecting Isuzu's shift in its North American strategy.
Manufacturing Location:
Produced at GM's Shreveport, Louisiana, and Ray Point, Texas assembly plants.
🏆 Awards & Recognition
Recognitions
Awards History:
As a rebadged GM product, it may have indirectly benefited from any positive reviews or awards received by the Chevrolet Colorado/GMC Canyon of the same generation, though specific Isuzu I-350 awards are less commonly cited.
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