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Polaris 2009 Sportsman 500 H.o. Efi X2 Touring Atv Service Repair Manual

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Basic Information Identification Make: Polaris Model: Sportsman 500 H.O. EFI X2 Touring Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Product Name: Polaris 2009 Sportsman 500 H.o. Efi X2 Touring Atv Service Repair Manual Codes Engine Code: Likely derived from the Polaris 500 engine family, specific code not provided in product info but typically a 4-stroke OHV Introduction Market Position Market Segment: Premium utility and recreational ATV segment. Target Audience: Serious recreational riders, hunters, farmers, and property owners requiring a versatile and powerful ATV with added passenger and cargo capability. Competitive Analysis Competitors: Can-Am Outlander, Arctic Cat 500/700 TRV, Honda Foreman/Rubicon, Yamaha Grizzly. Key Features Feature 1: Versatile X2 design with a tilting rear cargo bed that converts to a passenger seat. Feature 2: Powerful 500cc High Output (H.O.) engine with Electronic Fuel Injection (EFI). Feature 3: Independent Rear Suspension (IRS) for improved ride quality and handling. Feature 4: On-Demand, True All-Wheel Drive (AWD) system. Manual Details Coverage Areas Manual Type: Service Repair Shop Manual Language: English Format: Digital (likely PDF, based on typical sales of such manuals) Page Count: Estimate: 500-800 pages (typical for comprehensive ATV service manuals) Manual Type Manual Type Description: This is a professional-grade Service Repair Shop Manual designed for technicians and advanced DIY mechanics. It provides detailed instructions for maintenance, repair, and overhaul of all major vehicle systems. Manual Coverage Systems Covered Engine System: Complete engine overhaul, disassembly, assembly, troubleshooting, specifications, tuning Fuel System: EFI system, fuel pump, injectors, throttle body, fuel tank, fuel lines, diagnostics Cooling System: Radiator, fan, coolant, hoses, thermostat, operation Ignition System: Ignition coil, spark plug, CDI unit, wiring, timing Transmission System: Automatic transmission (PVT), gear selector, drive clutch, driven clutch, belt maintenance, lubrication Drivetrain: Front and rear driveshafts, differentials, CV joints, wheel hubs Suspension System: Front and rear suspension, shocks, springs, A-arms, bushings, alignment Braking System: Hydraulic disc brakes, calipers, master cylinders, brake lines, pads, rotors, bleeding Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting, wiring diagrams, fuses, relays Steering System: Handlebars, steering column, tie rods, steering rack, EPS (if applicable for the specific X2 Touring trim) Body And Frame: Frame construction, plastic body panels, seat, racks, cargo box, tilting bed (X2 specific) Diagnostic Troubleshooting: Systematic troubleshooting procedures for common and uncommon faults, diagnostic codes Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, spark plug inspection/replacement, air filter service Component Disassembly Assembly: Step-by-step instructions for removing, overhauling, and reinstalling major components Torque Specifications: Precise torque values for all critical fasteners Wiring Diagrams: Detailed, color-coded wiring schematics for the entire vehicle Troubleshooting Guides: Flowcharts and symptom-based diagnostic trees Specifications Data: All essential technical data, measurements, tolerances X2 Specific Features: Operation and maintenance of the unique X2 tilting cargo bed and seating configuration Technical Depth Depth: Comprehensive: Covers everything from basic maintenance and troubleshooting to complete engine and transmission rebuilds. Manual Specifications File Format File Format: PDF Searchable Text: Yes (expected for a quality PDF manual) Printable: Yes (expected for a quality PDF manual) Print Quality Image Resolution: High resolution (expected for clear diagrams and photos) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Engine Specifications Primary Engine Engine Type: 4-stroke SOHC Displacement: 499cc (approx.) Bore X Stroke: Specific dimensions not provided, but typical for Polaris 500 H.O. Cooling System: Liquid-cooled Performance Horsepower: Approx. 32 HP (stock, may vary slightly) Torque: Specific torque figures not provided, but adequate for utility and recreational use. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 87 octane Fuel Capacity: 4.0 US gallons (15.1 L) Transmission Standard Transmission Type: Automatic Polaris Variable Transmission (PVT) with Hi/Lo range and Reverse Drive System: On-Demand, True All-Wheel Drive (AWD) Features Clutch System: Dual clutch system (primary and secondary drive clutches) Gear Reduction: Included within the PVT system for torque multiplication. Dimensions Exterior Length: 83 in. (210.8 cm) Width: 48 in. (121.9 cm) Height: 47 in. (119.4 cm) to handlebars Wheelbase: 56.5 in. (143.5 cm) Ground Clearance: 11.5 in. (29.2 cm) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) (in utility mode) Weights Dry Weight: Approx. 660 lbs (299 kg) Towing Capacity: 1500 lbs (680.4 kg) Hitch Type: 2-inch receiver Safety Features Ratings Crash Test Ratings: N/A for ATVs in traditional automotive crash test formats. Active Features Braking Type: Hydraulic disc brakes, front and rear. Parking Brake: Integrated into transmission/drivetrain system. Passive Features Lighting: Dual 25W headlights, dual 35W spotlights, 8W taillight/brake light. Operator Controls: Handlebar controls, thumb throttle, integrated braking levers. Technology Features Infotainment Infotainment System: Basic instrumentation: Speedometer, odometer, trip meter, fuel gauge, tachometer, gear indicator, AWD indicator. No advanced infotainment features typical of automotive. Driver Assistance Driver Assistance Features: On-Demand AWD system is the primary 'assistance' feature for traction. Connectivity Connectivity Options: N/A (no Bluetooth, Wi-Fi, or...
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Tipo: Atv
Proveedor:
SKU: 51233
Colecciones: ALL ATV Powersports

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Polaris 2009 Sportsman 500 H.o. Efi X2 Touring Atv Service Repair ManualPolaris 2009 Sportsman 500 H.o. Efi X2 Touring Atv Service Repair ManualPolaris 2009 Sportsman 500 H.o. Efi X2 Touring Atv Service Repair ManualPolaris 2009 Sportsman 500 H.o. Efi X2 Touring Atv Service Repair Manual
Basic Information
Identification
Make: Polaris
Model: Sportsman 500 H.O. EFI X2 Touring
Year: 2009
Vehicle Type: All-Terrain Vehicle (ATV)
Product Name: Polaris 2009 Sportsman 500 H.o. Efi X2 Touring Atv Service Repair Manual
Codes
Engine Code: Likely derived from the Polaris 500 engine family, specific code not provided in product info but typically a 4-stroke OHV
Introduction
Market Position
Market Segment: Premium utility and recreational ATV segment.
Target Audience: Serious recreational riders, hunters, farmers, and property owners requiring a versatile and powerful ATV with added passenger and cargo capability.
Competitive Analysis
Competitors: Can-Am Outlander, Arctic Cat 500/700 TRV, Honda Foreman/Rubicon, Yamaha Grizzly.
Key Features
Feature 1: Versatile X2 design with a tilting rear cargo bed that converts to a passenger seat.
Feature 2: Powerful 500cc High Output (H.O.) engine with Electronic Fuel Injection (EFI).
Feature 3: Independent Rear Suspension (IRS) for improved ride quality and handling.
Feature 4: On-Demand, True All-Wheel Drive (AWD) system.
Manual Details
Coverage Areas
Manual Type: Service Repair Shop Manual
Language: English
Format: Digital (likely PDF, based on typical sales of such manuals)
Page Count: Estimate: 500-800 pages (typical for comprehensive ATV service manuals)
Manual Type
Manual Type Description: This is a professional-grade Service Repair Shop Manual designed for technicians and advanced DIY mechanics. It provides detailed instructions for maintenance, repair, and overhaul of all major vehicle systems.
Manual Coverage
Systems Covered
Engine System: Complete engine overhaul, disassembly, assembly, troubleshooting, specifications, tuning
Fuel System: EFI system, fuel pump, injectors, throttle body, fuel tank, fuel lines, diagnostics
Cooling System: Radiator, fan, coolant, hoses, thermostat, operation
Ignition System: Ignition coil, spark plug, CDI unit, wiring, timing
Transmission System: Automatic transmission (PVT), gear selector, drive clutch, driven clutch, belt maintenance, lubrication
Drivetrain: Front and rear driveshafts, differentials, CV joints, wheel hubs
Suspension System: Front and rear suspension, shocks, springs, A-arms, bushings, alignment
Braking System: Hydraulic disc brakes, calipers, master cylinders, brake lines, pads, rotors, bleeding
Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting, wiring diagrams, fuses, relays
Steering System: Handlebars, steering column, tie rods, steering rack, EPS (if applicable for the specific X2 Touring trim)
Body And Frame: Frame construction, plastic body panels, seat, racks, cargo box, tilting bed (X2 specific)
Diagnostic Troubleshooting: Systematic troubleshooting procedures for common and uncommon faults, diagnostic codes
Procedures Included
Routine Maintenance: Oil changes, filter replacements, lubrication points, spark plug inspection/replacement, air filter service
Component Disassembly Assembly: Step-by-step instructions for removing, overhauling, and reinstalling major components
Torque Specifications: Precise torque values for all critical fasteners
Wiring Diagrams: Detailed, color-coded wiring schematics for the entire vehicle
Troubleshooting Guides: Flowcharts and symptom-based diagnostic trees
Specifications Data: All essential technical data, measurements, tolerances
X2 Specific Features: Operation and maintenance of the unique X2 tilting cargo bed and seating configuration
Technical Depth
Depth: Comprehensive: Covers everything from basic maintenance and troubleshooting to complete engine and transmission rebuilds.
Manual Specifications
File Format
File Format: PDF
Searchable Text: Yes (expected for a quality PDF manual)
Printable: Yes (expected for a quality PDF manual)
Print Quality
Image Resolution: High resolution (expected for clear diagrams and photos)
Binding Type
Binding Type: N/A (Digital Format)
Paper Type
Paper Type: N/A (Digital Format)
Engine Specifications
Primary Engine
Engine Type: 4-stroke SOHC
Displacement: 499cc (approx.)
Bore X Stroke: Specific dimensions not provided, but typical for Polaris 500 H.O.
Cooling System: Liquid-cooled
Performance
Horsepower: Approx. 32 HP (stock, may vary slightly)
Torque: Specific torque figures not provided, but adequate for utility and recreational use.
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI)
Fuel Type: Unleaded gasoline, minimum 87 octane
Fuel Capacity: 4.0 US gallons (15.1 L)
Transmission
Standard
Transmission Type: Automatic Polaris Variable Transmission (PVT) with Hi/Lo range and Reverse
Drive System: On-Demand, True All-Wheel Drive (AWD)
Features
Clutch System: Dual clutch system (primary and secondary drive clutches)
Gear Reduction: Included within the PVT system for torque multiplication.
Dimensions
Exterior
Length: 83 in. (210.8 cm)
Width: 48 in. (121.9 cm)
Height: 47 in. (119.4 cm) to handlebars
Wheelbase: 56.5 in. (143.5 cm)
Ground Clearance: 11.5 in. (29.2 cm)
Cargo
Front Rack Capacity: 100 lbs (45 kg)
Rear Rack Capacity: 200 lbs (90 kg) (in utility mode)
Weights
Dry Weight: Approx. 660 lbs (299 kg)
Towing Capacity: 1500 lbs (680.4 kg)
Hitch Type: 2-inch receiver
Safety Features
Ratings
Crash Test Ratings: N/A for ATVs in traditional automotive crash test formats.
Active Features
Braking Type: Hydraulic disc brakes, front and rear.
Parking Brake: Integrated into transmission/drivetrain system.
Passive Features
Lighting: Dual 25W headlights, dual 35W spotlights, 8W taillight/brake light.
Operator Controls: Handlebar controls, thumb throttle, integrated braking levers.
Technology Features
Infotainment
Infotainment System: Basic instrumentation: Speedometer, odometer, trip meter, fuel gauge, tachometer, gear indicator, AWD indicator. No advanced infotainment features typical of automotive.
Driver Assistance
Driver Assistance Features: On-Demand AWD system is the primary 'assistance' feature for traction.
Connectivity
Connectivity Options: N/A (no Bluetooth, Wi-Fi, or smartphone integration).
Maintenance
Service Intervals
Engine Oil Change: Every 100 hours or 12 months (check manual for specific conditions).
Air Filter Service: Check every 25 hours, clean/replace as needed, more frequently in dusty conditions.
Spark Plug Inspection: Check every 100 hours.
Transmission Oil Change: Every 200 hours or 24 months (verify with manual).
Fluid Specifications
Engine Oil: Polaris PS-4 5W-50 Full Synthetic (or equivalent API SG, JASO MA rated oil)
Transmission Oil: Polaris Synthetic Gearcase Lube (or equivalent 75W-90 GL-4 synthetic gear oil)
Coolant: Ethylene glycol-based antifreeze, 50/50 mix with distilled water.
Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items: Drive belts (PVT), wheel bearings, ball joints, tie rod ends, brake pads.
Efi System: Potential for dirty injectors or faulty sensors if maintenance is neglected; EFI system troubleshooting is critical.
Cooling System: Overheating can occur if coolant levels are low or the fan system fails.
Vehicle History
Brand Heritage
Brand History: Polaris Industries is a long-standing American manufacturer known for its pioneering role in the ATV market, starting with the legendary Polaris Trail Boss.
Model Evolution
Sportsman Lineage: The Sportsman line is Polaris's flagship ATV series, known for its comfort, power, and versatility. The X2 variant introduced a unique dual-purpose functionality.
2009 Model Context: The 2009 Sportsman 500 X2 Touring represented a refinement of the X2 concept, offering enhanced comfort and utility for two riders or heavy hauling.
Production
Manufacturing Location: Typically manufactured in Polaris's US facilities (e.g., Roseau, Minnesota).
Awards & Recognition
Recognitions
Industry Awards: Specific awards for the 2009 Sportsman 500 H.O. EFI X2 Touring are not readily documented, but the Sportsman line has historically received positive reviews for its performance and utility.
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