The SMR 510 is a performance-oriented motorcycle, a testament to a rich heritage in off-road and competition motorcycling dating back to 1903. Produced in 2010, this supermoto model evolved from robust motocross and enduro platforms, offering enthusiasts a potent machine known for its strong performance and agile handling, often praised in reviews of its era. Manufactured in Italy under ownership during its production period, the SMR 510 combines engineering prowess with a focus on delivering an exhilarating riding experience for both dedicated riders and professional mechanics. This comprehensive workshop service manual provides in-depth guidance for the repair and overhaul of the 2010 SMR 510 motorcycle. It covers a vast array of systems, including detailed engine and transmission repair, fuel and ignition system diagnostics, electrical system troubleshooting, and chassis maintenance. The manual includes step-by-step procedures for disassembly, assembly, removal, and installation of components, along with routine maintenance schedules, tune-up instructions, and the identification of specialized tools. Its extensive technical depth ensures that owners and technicians have the necessary information to perform all aspects of service, from basic upkeep to complete rebuilds, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Husqvarna Model: SMR 510 Year: 2010 Type: Motorcycle Codes Platform Code: SM (Supermoto) 👋 Introduction Market Position Category: Performance Supermoto Motorcycle Competitive Analysis Competitors: KTM SMC series, Aprilia SXV series, Yamaha WRX series, Suzuki DR-Z series. Key Features Target User: Enthusiasts and professional mechanics seeking in-depth repair and maintenance knowledge. Value Proposition Benefit: Enables DIY repairs, reduces reliance on dealerships, and promotes quality service. 📋 Manual Details Coverage Areas Primary Coverage: Repair and Overhaul Page Count Estimated Page Count: Extensive (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed repair, overhaul, disassembly, and assembly of engine components. Transmission: Complete procedures for transmission disassembly, inspection, repair, and reassembly. Fuel System: Inclusion of fuel injection system diagnostics, component testing, and repair instructions. Ignition System: Detailed coverage of ignition system components, testing, and troubleshooting. Lubrication System: Procedures for maintenance, inspection, and repair of the lubrication system. Exhaust System: Information pertaining to exhaust system components and servicing. Electrical System: Comprehensive diagnostics, wiring diagrams, component testing, and repair for the electrical system. Bodywork: Procedures related to body panels, fairings, and associated components. Chassis: Covers frame, suspension (front and rear), steering system, and wheels. Braking System: Detailed information on hydraulic brake systems, including caliper, master cylinder, and fluid service. Cooling System: Detailed instructions for radiator, coolant hoses, and water pump maintenance and repair. Steering System: Procedures for steering head bearing inspection, adjustment, and replacement. Wheels Tires: Information on wheel bearing maintenance, tire changes, and balancing. Procedures Included Tune Ups: Instructions for performing routine tune-ups and performance adjustments. Maintenance: Routine maintenance procedures, schedules, and fluid checks. Removal Installation: Step-by-step guidance for removal and installation of major components and sub-assemblies. Disassembly Assembly: Detailed instructions for the breakdown and reassembly of various motorcycle systems and parts. Troubleshooting: Diagnostic procedures and potential fault identification for common issues. Special Tool Usage: Identification and usage instructions for specialized tools required for specific repairs. Technical Depth Depth: Comprehensive, from routine maintenance to complete engine and transmission overhaul, suitable for professional technicians. Diagnostic Capabilities: Includes procedures for diagnosing fuel injection system faults, ignition system errors, and electrical gremlins. Special Procedures: Covers engine timing adjustments, fuel injector cleaning and testing, ECU diagnostics, and suspension tuning. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, liquid-cooled Displacement: Approximately 498 cc (specific variants may exist) Performance Bore X Stroke: Refer to manual for specific values (typically around 98mm x 64mm for this class) Compression Ratio: Refer to manual for specific values (typically around 12.0:1 to 13.0:1) Fuel System Injection: Electronic Fuel Injection (EFI) system, likely Keihin or Mikuni with a throttle body. Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication System Oil Type: Semi-synthetic or fully synthetic motorcycle specific engine oil, SAE 10W-50 or 15W-50 recommended (verify with manual). Oil Capacity: Refer to manual for specific capacity (typically around 1.0 - 1.2 liters). Ignition Ignition System: Digital CDI with variable ignition timing. 🔧 Transmission Standard Type: 6-speed constant mesh Optional Transmission Type: N/A Features Clutch: Wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Refer to manual for specific value (typically around 1490-1510 mm). Seat Height: Refer to manual for specific value (typically around 880-920 mm). Weights Dry Weight: Refer to manual for specific value (typically around 120-130 kg). Fuel Capacity: Refer to manual for specific value (typically around 7-9 liters). 🛡️ Safety Features Ratings Safety Certification: DOT, ECE (depending on market) Active Features Brakes: Hydraulic disc brakes front and...