Husqvarna SMR510 2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Husqvarna Model: SMR510 Year: 2010 Vehicle Type: Supermoto Motorcycle Codes Chassis Code: H570A 👋 Introduction Market Position Segment: Performance Supermoto / Street-Legal Dirt Bike Target Audience: Enthusiast riders, DIY mechanics, professional workshops specializing in European motorcycles. Competitive Analysis Key Competitors 2010: KTM 690 SMC, Ducati Hypermotard, Aprilia Dorsoduro, Yamaha WR250X, Kawasaki KLX250S. Key Features Vehicle Philosophy: A blend of off-road capability with street-focused performance, emphasizing agility and power. Manual Value Proposition: Essential resource for owners and technicians to maintain optimal performance, diagnose issues, and perform repairs accurately on the SMR510. 📋 Manual Details Coverage Areas Manual Title: Husqvarna SMR510 2010 Workshop Service Repair Manual PDF Download Market Availability: Global (assumed based on factory manual) Page Count Estimated Page Count: Hundreds (specific count not provided, but implies comprehensive coverage) Manual Type Manual Type: Official Factory Workshop Service Repair Manual Language Language: English (highly probable for official factory manuals targeting major markets) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Complete overhaul, inspection, repair, and adjustment of engine components. Fuel System: Carburetor (likely Keihin FCR41) tuning, cleaning, rebuilding, fuel pump, fuel lines. Cooling System: Radiator, hoses, thermostat, coolant specifications, bleeding procedures. Ignition System: Spark plugs, CDI unit, wiring diagrams, timing adjustments. Exhaust System: Exhaust manifold, muffler, heat shields, inspection and replacement. Transmission Service: Gearbox disassembly, inspection, reassembly, gear ratios, lubrication. Clutch System: Clutch operation, friction plates, steel plates, springs, hydraulic actuation (if applicable). Chassis Frame: Frame inspection, straightening procedures, component mounting. Suspension Front: Upside-down forks (likely Marzocchi or Sachs), damping adjustments, seal replacement, oil specifications, fork internals. Suspension Rear: Monoshock absorber, linkage system, spring preload, damping adjustments, bearing inspection and replacement. Brake System Front: Brake caliper, master cylinder, brake lines, rotor specifications, pad replacement, bleeding procedures. Brake System Rear: Brake caliper, master cylinder, brake lines, rotor specifications, pad replacement, bleeding procedures. Wheel And Tire: Wheel bearings, spoke tensioning, tire fitment, recommended tire pressures. Electrical System: Wiring diagrams, lighting system, battery, charging system, starter motor, switches, fuses. Controls And Cables: Throttle cables, clutch cable, brake levers, pedal adjustments, cable routing. Bodywork And Fairings: Seat, fuel tank, side panels, fenders, graphics removal and installation. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, valve clearance checks, spark plug replacement. Troubleshooting: Diagnostic charts for common problems and their solutions. Engine Rebuild: Step-by-step instructions for full engine disassembly, cleaning, inspection, and reassembly. Suspension Rebuild: Detailed instructions for rebuilding front forks and rear shock absorbers. Brake Bleeding: Proper procedures for bleeding hydraulic brake systems. Electrical Diagnostics: Guidance on using multimeters and interpreting wiring diagrams for electrical fault finding. Wheel Alignment: Proper procedures for aligning wheels (if applicable to supermoto). Torque Specifications: All critical fasteners with correct torque values for engine, chassis, and suspension components. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full engine and transmission overhauls, including detailed diagnostics and component specifications. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable (typical for professionally produced PDF manuals). Print Quality Printability: High quality, designed to be printed entirely or in sections. Binding Type Binding Recommendation: Professional binding recommended for printed sections for durability in workshop environments. Paper Type Paper Type Recommendation: Durable, matte-finish paper for ease of reading in various lighting conditions. ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke Displacement: 503 cc (approx.) Bore X Stroke: 98 mm x 68.4 mm (typical for this engine family) Compression Ratio: 12.0:1 (typical) Valvetrain: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 50-55 HP (at crankshaft, varies by tuning/market) Torque: Approx. 45-50 Nm (at crankshaft, varies by tuning/market) Fuel System Fuel Delivery: Carburetor (likely Keihin FCR41 MX) Fuel Type: Unleaded Gasoline (95 RON or higher recommended) Engine Oil Oil Type Recommendation: Fully synthetic 10W-50 motorcycle specific oil Oil Capacity W Filter: Approx. 1.6 - 1.8 Liters (refer to manual for exact spec) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet multi-plate, hydraulic actuation Final Drive: Chain drive (520 pitch, 112 links typically) 📐 Dimensions Exterior Seat Height: Approx. 900-920 mm (variable depending on suspension settings) Ground Clearance: Approx. 300-320 mm Weights Dry Weight: Approx. 120-130 kg (without fluids) Wet Weight: Approx. 135-145 kg (with all fluids) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable (motorcycles are not subjected to standardized crash tests like cars). Active Features Braking System: Hydraulic disc brakes front and rear (e.g., Brembo or Grimeca components). Lighting: Headlight, taillight, brake lights, turn signals (street-legal configuration). 💡 Technology Features Infotainment Instrument Cluster: Digital/analog combination display with speedometer, tachometer, trip meters, and indicator lights. Driver Assistance ABS: Not typically equipped on this model year and variant. Connectivity Bluetooth Connectivity: Not standard on this model. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 km or annually, whichever comes first (refer to manual for precise recommendation). Air...
Diagnostic charts for common problems and their solutions.
Engine Rebuild:
Step-by-step instructions for full engine disassembly, cleaning, inspection, and reassembly.
Suspension Rebuild:
Detailed instructions for rebuilding front forks and rear shock absorbers.
Brake Bleeding:
Proper procedures for bleeding hydraulic brake systems.
Electrical Diagnostics:
Guidance on using multimeters and interpreting wiring diagrams for electrical fault finding.
Wheel Alignment:
Proper procedures for aligning wheels (if applicable to supermoto).
Torque Specifications:
All critical fasteners with correct torque values for engine, chassis, and suspension components.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to full engine and transmission overhauls, including detailed diagnostics and component specifications.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable (typical for professionally produced PDF manuals).
Print Quality
Printability:
High quality, designed to be printed entirely or in sections.
Binding Type
Binding Recommendation:
Professional binding recommended for printed sections for durability in workshop environments.
Paper Type
Paper Type Recommendation:
Durable, matte-finish paper for ease of reading in various lighting conditions.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke
Displacement:
503 cc (approx.)
Bore X Stroke:
98 mm x 68.4 mm (typical for this engine family)
Compression Ratio:
12.0:1 (typical)
Valvetrain:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 50-55 HP (at crankshaft, varies by tuning/market)
Torque:
Approx. 45-50 Nm (at crankshaft, varies by tuning/market)
Fuel System
Fuel Delivery:
Carburetor (likely Keihin FCR41 MX)
Fuel Type:
Unleaded Gasoline (95 RON or higher recommended)
Engine Oil
Oil Type Recommendation:
Fully synthetic 10W-50 motorcycle specific oil
Oil Capacity W Filter:
Approx. 1.6 - 1.8 Liters (refer to manual for exact spec)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet multi-plate, hydraulic actuation
Final Drive:
Chain drive (520 pitch, 112 links typically)
📐 Dimensions
Exterior
Seat Height:
Approx. 900-920 mm (variable depending on suspension settings)
Ground Clearance:
Approx. 300-320 mm
Weights
Dry Weight:
Approx. 120-130 kg (without fluids)
Wet Weight:
Approx. 135-145 kg (with all fluids)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable (motorcycles are not subjected to standardized crash tests like cars).
Active Features
Braking System:
Hydraulic disc brakes front and rear (e.g., Brembo or Grimeca components).
Some older Husqvarna models could experience minor electrical connection issues; a comprehensive manual helps diagnose these.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Sweden (with Italian ownership and manufacturing history through Cagiva Group and later MV Agusta Group).
Model Evolution
Predecessor Models:
Husqvarna has a long history in off-road and motocross racing, influencing the SMR series.
Key Changes 2010:
Refinements to engine, chassis, and suspension based on previous year's feedback, potential minor styling updates.
Production
Production Location:
Italy (Varese)
🏆 Awards & Recognition
Recognitions
Performance Reviews:
The SMR510 was generally well-regarded for its sharp handling, powerful engine for its class, and aggressive styling in performance motorcycle reviews.
Ratings
Reliability Perception:
As with many European performance motorcycles of this era, reliability is highly dependent on meticulous maintenance and the quality of previous ownership. This manual is crucial for ensuring proper care.
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