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2010 Ktm 450 Sx Atv 505 Sx Atv Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: KTM Model: 450 SX ATV / 505 SX ATV Year: 2010 Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Segment: High-performance sport ATVs Target Audience: Competitive riders, off-road enthusiasts, and DIY mechanics Competitive Analysis Competitors: Yamaha YFZ450, Suzuki LT-R450, Honda TRX450R Key Features Vehicle Performance Focus: Designed for racing and aggressive off-road riding Key Features Manual Value Proposition: Inexpensive way to maintain and repair the vehicle, saving on labor costs 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Chassis: Yes Suspension: Yes Brakes: Yes Electrical System: Yes Bodywork And Plastics: Yes Cooling System: Yes Fuel System: Yes Exhaust System: Yes Lubrication System: Yes Troubleshooting: Yes Wiring Diagrams: Yes Page Count Estimated Pages: 500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, assembly of engine components (pistons, rings, cylinders, crankshaft, camshaft, valves, etc.) Engine Management: Ignition system, fuel injection system, sensors, ECU operations, diagnostic codes Transmission Manual: Clutch operation, gear shifting mechanisms, internal transmission component inspection and repair Drivetrain: Chain drive, sprocket inspection and replacement, axle and bearing service Suspension Front: Fork service (seals, oil, springs), steering knuckle, ball joint inspection and replacement Suspension Rear: Shock absorber service, swingarm inspection, linkage maintenance, bearing service Braking System Front: Caliper service, rotor inspection and replacement, brake line maintenance, master cylinder service Braking System Rear: Caliper service, rotor inspection and replacement, brake pedal linkage, master cylinder service Electrical Components: Lighting system, starter motor, battery service, stator, regulator/rectifier, ignition coil Cooling System: Radiator maintenance, fan operation, coolant hose inspection, water pump service Fuel Delivery: Fuel tank inspection, fuel pump operation, fuel filter replacement, fuel line maintenance Exhaust System: Muffler inspection, header pipe maintenance, exhaust gasket replacement Procedures Included Preventative Maintenance: Regular service checks, fluid changes, filter replacements, lubrication points Routine Maintenance: Oil changes, spark plug replacement, air filter cleaning/replacement, chain adjustment Major Repairs: Engine rebuilds, transmission overhaul, suspension component replacement Troubleshooting Diagnostics: Step-by-step guides for identifying and resolving common and complex issues Component Disassembly Assembly: Detailed instructions for removing, inspecting, and reinstalling all major and minor components Wiring Schematics: Comprehensive electrical diagrams for fault finding and component identification Torque Specifications: Precise torque values for all critical fasteners to ensure proper assembly Technical Depth Depth: Comprehensive factory-level detail suitable for both DIY enthusiasts and professional mechanics Illustrations: Hundreds of detailed illustrations and diagrams for visual guidance Step By Step Instructions: Clear, sequential instructions for every repair and maintenance task Troubleshooting Charts: Diagnostic flowcharts to quickly identify the root cause of problems 📊 Manual Specifications File Format Format: PDF Compatibility: Windows and Mac OS Print Quality Printability: All pages printable Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Completeness Completeness: 100% complete and intact ⚙️ Engine Specifications Primary Engine 450Sx Engine Type: Single-cylinder, 4-stroke, SOHC Displacement: 449.4 cc Bore X Stroke: 95 mm x 63.4 mm Compression Ratio: 12.5:1 Primary Engine 505Sx Engine Type: Single-cylinder, 4-stroke, SOHC Displacement: 505 cc Bore X Stroke: 97 mm x 68 mm Compression Ratio: 12.5:1 Performance Horsepower 450Sx: Approx. 45-50 HP (at crank, estimated) Torque 450Sx: N/A (Specific figures not readily available, but high torque output for class) Horsepower 505Sx: Approx. 50-55 HP (at crank, estimated) Torque 505Sx: N/A (Specific figures not readily available, but higher torque output than 450) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Carburetor Type: N/A (EFI equipped) Fuel Type: Unleaded gasoline Lubrication System Oil Type: Synthetic 4-stroke motorcycle oil (e.g., Motorex, Castrol, Yamalube) meeting API SG or higher, JASO MA specification Oil Capacity Engine Only: Approx. 1.6 Liters (Refer to manual for precise capacity with filter change) Cooling System Type: Liquid-cooled 🔧 Transmission Standard Type: Manual transmission Gears: 5-speed forward Optional Transmission Type: N/A (Standard manual transmission) Features Clutch Type: Wet multi-plate clutch Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 70.5 inches (1790 mm) Width: Approx. 46.5 inches (1180 mm) Height: Approx. 42.1 inches (1070 mm) Wheelbase: Approx. 50.0 inches (1270 mm) Weights Dry Weight 450Sx: Approx. 390 lbs (177 kg) Dry Weight 505Sx: Approx. 395 lbs (179 kg) Fuel Capacity: 3.2 gallons (12 liters) Ground Clearance: Approx. 10.2 inches (260 mm) 🛡️ Safety Features Ratings Crash Test Data: N/A (ATVs are not subject to standard automotive crash testing) Active Features Braking System: Hydraulic disc brakes front and rear for superior stopping power Suspension Travel: Long-travel suspension for stability and control over rough terrain Passive Features Handlebar Design: Ergonomically designed handlebars for improved rider control Footpegs: Wide-platform footpegs with heel guards for secure footing Frame Construction: Robust chassis design for durability and rider protection 💡 Technology Features Infotainment Infotainment System: N/A (Performance-oriented ATV, focus is on ride dynamics not digital features) Driver Assistance Electronic Aids: N/A (No traction control, ABS, or other electronic driver aids)...
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Tipo: Atv
Proveedor:
SKU: 57038
Colecciones: ALL ATV Powersports

DisponibilidadEn stock

2010 Ktm 450 Sx Atv 505 Sx Atv Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
KTM
Model:
450 SX ATV / 505 SX ATV
Year:
2010
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Segment:
High-performance sport ATVs
Target Audience:
Competitive riders, off-road enthusiasts, and DIY mechanics
Competitive Analysis
Competitors:
Yamaha YFZ450, Suzuki LT-R450, Honda TRX450R
Key Features Vehicle
Performance Focus:
Designed for racing and aggressive off-road riding
Key Features Manual
Value Proposition:
Inexpensive way to maintain and repair the vehicle, saving on labor costs
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Chassis:
Yes
Suspension:
Yes
Brakes:
Yes
Electrical System:
Yes
Bodywork And Plastics:
Yes
Cooling System:
Yes
Fuel System:
Yes
Exhaust System:
Yes
Lubrication System:
Yes
Troubleshooting:
Yes
Wiring Diagrams:
Yes
Page Count
Estimated Pages:
500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, assembly of engine components (pistons, rings, cylinders, crankshaft, camshaft, valves, etc.)
Engine Management:
Ignition system, fuel injection system, sensors, ECU operations, diagnostic codes
Transmission Manual:
Clutch operation, gear shifting mechanisms, internal transmission component inspection and repair
Drivetrain:
Chain drive, sprocket inspection and replacement, axle and bearing service
Suspension Front:
Fork service (seals, oil, springs), steering knuckle, ball joint inspection and replacement
Suspension Rear:
Shock absorber service, swingarm inspection, linkage maintenance, bearing service
Braking System Front:
Caliper service, rotor inspection and replacement, brake line maintenance, master cylinder service
Braking System Rear:
Caliper service, rotor inspection and replacement, brake pedal linkage, master cylinder service
Electrical Components:
Lighting system, starter motor, battery service, stator, regulator/rectifier, ignition coil
Cooling System:
Radiator maintenance, fan operation, coolant hose inspection, water pump service
Fuel Delivery:
Fuel tank inspection, fuel pump operation, fuel filter replacement, fuel line maintenance
Exhaust System:
Muffler inspection, header pipe maintenance, exhaust gasket replacement
Procedures Included
Preventative Maintenance:
Regular service checks, fluid changes, filter replacements, lubrication points
Routine Maintenance:
Oil changes, spark plug replacement, air filter cleaning/replacement, chain adjustment
Major Repairs:
Engine rebuilds, transmission overhaul, suspension component replacement
Troubleshooting Diagnostics:
Step-by-step guides for identifying and resolving common and complex issues
Component Disassembly Assembly:
Detailed instructions for removing, inspecting, and reinstalling all major and minor components
Wiring Schematics:
Comprehensive electrical diagrams for fault finding and component identification
Torque Specifications:
Precise torque values for all critical fasteners to ensure proper assembly
Technical Depth
Depth:
Comprehensive factory-level detail suitable for both DIY enthusiasts and professional mechanics
Illustrations:
Hundreds of detailed illustrations and diagrams for visual guidance
Step By Step Instructions:
Clear, sequential instructions for every repair and maintenance task
Troubleshooting Charts:
Diagnostic flowcharts to quickly identify the root cause of problems
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows and Mac OS
Print Quality
Printability:
All pages printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Completeness
Completeness:
100% complete and intact
⚙️ Engine Specifications
Primary Engine 450Sx
Engine Type:
Single-cylinder, 4-stroke, SOHC
Displacement:
449.4 cc
Bore X Stroke:
95 mm x 63.4 mm
Compression Ratio:
12.5:1
Primary Engine 505Sx
Engine Type:
Single-cylinder, 4-stroke, SOHC
Displacement:
505 cc
Bore X Stroke:
97 mm x 68 mm
Compression Ratio:
12.5:1
Performance
Horsepower 450Sx:
Approx. 45-50 HP (at crank, estimated)
Torque 450Sx:
N/A (Specific figures not readily available, but high torque output for class)
Horsepower 505Sx:
Approx. 50-55 HP (at crank, estimated)
Torque 505Sx:
N/A (Specific figures not readily available, but higher torque output than 450)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Carburetor Type:
N/A (EFI equipped)
Fuel Type:
Unleaded gasoline
Lubrication System
Oil Type:
Synthetic 4-stroke motorcycle oil (e.g., Motorex, Castrol, Yamalube) meeting API SG or higher, JASO MA specification
Oil Capacity Engine Only:
Approx. 1.6 Liters (Refer to manual for precise capacity with filter change)
Cooling System
Type:
Liquid-cooled
🔧 Transmission
Standard
Type:
Manual transmission
Gears:
5-speed forward
Optional
Transmission Type:
N/A (Standard manual transmission)
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Approx. 70.5 inches (1790 mm)
Width:
Approx. 46.5 inches (1180 mm)
Height:
Approx. 42.1 inches (1070 mm)
Wheelbase:
Approx. 50.0 inches (1270 mm)
Weights
Dry Weight 450Sx:
Approx. 390 lbs (177 kg)
Dry Weight 505Sx:
Approx. 395 lbs (179 kg)
Fuel Capacity:
3.2 gallons (12 liters)
Ground Clearance:
Approx. 10.2 inches (260 mm)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (ATVs are not subject to standard automotive crash testing)
Active Features
Braking System:
Hydraulic disc brakes front and rear for superior stopping power
Suspension Travel:
Long-travel suspension for stability and control over rough terrain
Passive Features
Handlebar Design:
Ergonomically designed handlebars for improved rider control
Footpegs:
Wide-platform footpegs with heel guards for secure footing
Frame Construction:
Robust chassis design for durability and rider protection
💡 Technology Features
Infotainment
Infotainment System:
N/A (Performance-oriented ATV, focus is on ride dynamics not digital features)
Driver Assistance
Electronic Aids:
N/A (No traction control, ABS, or other electronic driver aids)
Connectivity
Connectivity Features:
N/A
Engine Management
Efi System:
Advanced EFI system for precise fuel delivery and throttle response, tunable via ECU or aftermarket tuners
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 15-20 hours of operation or annually, whichever comes first (refer to manual for exact intervals)
Oil Filter Replacement:
Every engine oil change
Air Filter Cleaning:
Frequent cleaning recommended based on riding conditions (e.g., every few rides), replacement as needed
Spark Plug Inspection:
Every 20-25 hours of operation
Chain Lubrication Adjustment:
Every 5-10 hours of operation, or as needed based on wear
Fluid Specifications
Engine Oil:
SAE 10W-50 Synthetic 4-stroke motorcycle oil (API SG or higher, JASO MA)
Coolant:
Mixture of distilled water and appropriate ethylene glycol-based antifreeze (e.g., Motorex Coolant M3.0)
Brake Fluid:
DOT 4 hydraulic brake fluid
Transmission Oil:
N/A (Engine oil also lubricates the transmission in this configuration)
Known Issues
Common Wear Items:
Brake pads, tires, sprockets, chain, wheel bearings, suspension bushings, swingarm bearings
Potential Electrical:
Stator or rectifier issues under heavy load or prolonged use, though generally reliable
Engine Performance Notes:
Emphasis on regular maintenance for optimal power delivery and longevity, particularly valve adjustments and oil changes
📚 Vehicle History
Brand Heritage
Manufacturer:
KTM (Austria)
Reputation:
Renowned for high-performance off-road motorcycles and ATVs, often referred to as 'Ready to Race'
Model Evolution
Sx Lineup:
The SX line represents KTM's commitment to the sport ATV market, emphasizing power and agility
Production
Manufacturing Location:
Likely Austria or potentially contracted manufacturing facilities.
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