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Chevrolet Volt 2011 2012 2013 2014 2015 Service Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Volt Model Years Covered: 2011, 2012, 2013, 2014, 2015 Codes Platform: GM Gamma II 👋 Introduction Market Position Segment: Extended-Range Electric Vehicle (EREV) / Plug-in Hybrid Electric Vehicle (PHEV) Competitive Analysis Key Competitors Era: Toyota Prius Plug-in Hybrid, Fisker Karma Key Features Powertrain Concept: Voltec System (Electric propulsion supplemented by a gasoline range-extender engine) Unique Selling Proposition: Electric-only driving range for daily commutes, with a gasoline engine for longer trips, eliminating range anxiety. 📋 Manual Details Coverage Areas Primary Coverage: Factory Workshop Service Repair Manual Page Count Estimated Pages: Extensive (specific number not provided, but typical for factory manuals covering multiple years/systems) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital Download (implied by 'You will get a download link!') 📖 Manual Coverage Systems Covered Engine: 1.4L Ecotec (LUU) - Gasoline Range Extender Engine, Electric Drive Motor Powertrain: Electric Drive Unit (EDU), Battery Pack (Voltec System), Charging System, Regenerative Braking Transmission: eCVT (Electric Continuously Variable Transmission) Chassis: Suspension (Front MacPherson Strut, Rear Watt's Link), Steering (Electric Power Steering - EPS), Brakes (Front Ventilated Disc, Rear Solid Disc, ABS, EBD, Regenerative Braking Integration) Electrical: High Voltage Battery Management System, Low Voltage System, Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment, Lighting, HVAC Controls, SRS (Airbag) System Body: Exterior Panels, Doors, Hood, Trunk, Interior Trim, Glass Diagnostics: Diagnostic Trouble Codes (DTCs), Scan Tool Procedures, Troubleshooting Flowcharts, Wiring Diagrams Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Coolant Checks, Brake Fluid Checks Repair: Engine Component Repair/Replacement, Electric Motor Service, Battery Pack Diagnostics and Service (as permitted by safety protocols), Transmission Service, Suspension Component Replacement, Brake System Overhaul, Electrical Component Troubleshooting and Replacement Troubleshooting: Detailed symptom-based troubleshooting guides for all major systems. Special Procedures: High Voltage System Safety Procedures, Battery Pack Handling and Service Protocols, Regenerative Braking System Calibration Technical Depth Depth: Comprehensive: Covers basic maintenance to advanced diagnostics and complete rebuild procedures for all major vehicle systems. Includes detailed schematics and specifications. 📊 Manual Specifications File Format Digital Format: PDF (assumed for download, likely searchable and printable) Print Quality Illustrations Quality: High Resolution Illustrations, Photos, and Diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: LUU Engine Type: 1.4L (1398cc) DOHC Inline-4 Cylinder Gasoline Range Extender Power Output Gas Engine: 83 hp @ 4800 rpm (Note: This engine primarily acts as a generator) Torque Output Gas Engine: 96 lb-ft @ 4000 rpm (Note: This engine primarily acts as a generator) Performance Electric Motor Power: 149 hp (111 kW) @ 3000-4500 rpm Electric Motor Torque: 273 lb-ft (370 Nm) @ 0-700 rpm Fuel System Fuel Type: Unleaded Gasoline Fuel Delivery: Port Fuel Injection (PFI) Ignition System: Coil-near-plug 🔧 Transmission Standard Type: Electric Drive Unit (EDU) with integrated eCVT Optional Availability: N/A (Single powertrain configuration) Features Drive Modes: Normal, Sport, Hold, Mountain, Hold Transmission Fluid Type: Dexron VI Automatic Transmission Fluid (ATF) or equivalent (check specific manual for exact GM P/N) Charging Modes: Charge Now, Charge Later 📐 Dimensions Exterior Length: 179.1 inches (4550 mm) Width: 70.7 inches (1796 mm) Height: 57.9 inches (1471 mm) Wheelbase: 106.5 inches (2705 mm) Interior Passenger Volume: Approx. 83.7 cu ft (2369 liters) Cargo Cargo Volume Rear Seats Up: Approx. 10.6 cu ft (300 liters) Cargo Volume Rear Seats Down: Approx. 30.0 cu ft (850 liters) Weights Curb Weight: Approx. 3742 - 3775 lbs (1700 - 1712 kg) Gross Vehicle Weight Rating: Approx. 4586 lbs (2080 kg) 🛡️ Safety Features Ratings NHTSA Overall Rating: 5-Star (for 2013-2015 models, check specific year) Active Features ABS: Yes Traction Control: Yes (Electronic) Stability Control: Yes (Electronic Stability Control - ESC) Brake Assist: Yes (HBA) Passive Features Airbags: Frontal, Side-Impact, Curtain (front and rear) Seatbelts: 3-point with pretensioners Child Seat Anchors: LATCH system 💡 Technology Features Infotainment Infotainment System: Chevrolet MyLink (touchscreen interface, Bluetooth, USB connectivity) Audio Options: AM/FM stereo, CD player (optional), MP3 playback Driver Assistance Rearview Camera: Standard on most trims. Parking Sensors: Optional rear parking assist. Connectivity Charging Port: J1772 standard charging port for Level 1 and Level 2 charging. Smartphone Integration: Bluetooth connectivity for calls and audio streaming. Later models may offer limited smartphone app integration for remote functions. 🔧 Maintenance Service Intervals Engine Oil Change: Every 7,500 miles (12,070 km) or 12 months (whichever comes first), or as indicated by Oil Life Monitoring System. Gasoline engine usage will impact frequency. Engine Air Filter: Every 45,000 miles (72,420 km) or 36 months. Cabin Air Filter: Every 22,500 miles (36,210 km) or 18 months. Coolant Flush Engine: 150,000 miles (241,401 km) or 10 years for initial change, then every 5 years or 75,000 miles thereafter. Brake Fluid Change: Every 3 years or 45,000 miles, or as indicated by the vehicle's service reminder. Fluid Specifications Engine Oil...
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SKU: 94370
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Chevrolet Volt 2011 2012 2013 2014 2015 Service Repair ManualChevrolet Volt 2011 2012 2013 2014 2015 Service Repair ManualChevrolet Volt 2011 2012 2013 2014 2015 Service Repair ManualChevrolet Volt 2011 2012 2013 2014 2015 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Volt
Model Years Covered:
2011, 2012, 2013, 2014, 2015
Codes
Platform:
GM Gamma II
👋 Introduction
Market Position
Segment:
Extended-Range Electric Vehicle (EREV) / Plug-in Hybrid Electric Vehicle (PHEV)
Competitive Analysis
Key Competitors Era:
Toyota Prius Plug-in Hybrid, Fisker Karma
Key Features
Powertrain Concept:
Voltec System (Electric propulsion supplemented by a gasoline range-extender engine)
Unique Selling Proposition:
Electric-only driving range for daily commutes, with a gasoline engine for longer trips, eliminating range anxiety.
📋 Manual Details
Coverage Areas
Primary Coverage:
Factory Workshop Service Repair Manual
Page Count
Estimated Pages:
Extensive (specific number not provided, but typical for factory manuals covering multiple years/systems)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (implied by 'You will get a download link!')
📖 Manual Coverage
Systems Covered
Engine:
1.4L Ecotec (LUU) - Gasoline Range Extender Engine, Electric Drive Motor
Powertrain:
Electric Drive Unit (EDU), Battery Pack (Voltec System), Charging System, Regenerative Braking
Transmission:
eCVT (Electric Continuously Variable Transmission)
Chassis:
Suspension (Front MacPherson Strut, Rear Watt's Link), Steering (Electric Power Steering - EPS), Brakes (Front Ventilated Disc, Rear Solid Disc, ABS, EBD, Regenerative Braking Integration)
Electrical:
High Voltage Battery Management System, Low Voltage System, Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment, Lighting, HVAC Controls, SRS (Airbag) System
Body:
Exterior Panels, Doors, Hood, Trunk, Interior Trim, Glass
Diagnostics:
Diagnostic Trouble Codes (DTCs), Scan Tool Procedures, Troubleshooting Flowcharts, Wiring Diagrams
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Coolant Checks, Brake Fluid Checks
Repair:
Engine Component Repair/Replacement, Electric Motor Service, Battery Pack Diagnostics and Service (as permitted by safety protocols), Transmission Service, Suspension Component Replacement, Brake System Overhaul, Electrical Component Troubleshooting and Replacement
Troubleshooting:
Detailed symptom-based troubleshooting guides for all major systems.
Special Procedures:
High Voltage System Safety Procedures, Battery Pack Handling and Service Protocols, Regenerative Braking System Calibration
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to advanced diagnostics and complete rebuild procedures for all major vehicle systems. Includes detailed schematics and specifications.
📊 Manual Specifications
File Format
Digital Format:
PDF (assumed for download, likely searchable and printable)
Print Quality
Illustrations Quality:
High Resolution Illustrations, Photos, and Diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
LUU
Engine Type:
1.4L (1398cc) DOHC Inline-4 Cylinder Gasoline Range Extender
Power Output Gas Engine:
83 hp @ 4800 rpm (Note: This engine primarily acts as a generator)
Torque Output Gas Engine:
96 lb-ft @ 4000 rpm (Note: This engine primarily acts as a generator)
Performance
Electric Motor Power:
149 hp (111 kW) @ 3000-4500 rpm
Electric Motor Torque:
273 lb-ft (370 Nm) @ 0-700 rpm
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Delivery:
Port Fuel Injection (PFI)
Ignition System:
Coil-near-plug
🔧 Transmission
Standard
Type:
Electric Drive Unit (EDU) with integrated eCVT
Optional
Availability:
N/A (Single powertrain configuration)
Features
Drive Modes:
Normal, Sport, Hold, Mountain, Hold
Transmission Fluid Type:
Dexron VI Automatic Transmission Fluid (ATF) or equivalent (check specific manual for exact GM P/N)
Charging Modes:
Charge Now, Charge Later
📐 Dimensions
Exterior
Length:
179.1 inches (4550 mm)
Width:
70.7 inches (1796 mm)
Height:
57.9 inches (1471 mm)
Wheelbase:
106.5 inches (2705 mm)
Interior
Passenger Volume:
Approx. 83.7 cu ft (2369 liters)
Cargo
Cargo Volume Rear Seats Up:
Approx. 10.6 cu ft (300 liters)
Cargo Volume Rear Seats Down:
Approx. 30.0 cu ft (850 liters)
Weights
Curb Weight:
Approx. 3742 - 3775 lbs (1700 - 1712 kg)
Gross Vehicle Weight Rating:
Approx. 4586 lbs (2080 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (for 2013-2015 models, check specific year)
Active Features
ABS:
Yes
Traction Control:
Yes (Electronic)
Stability Control:
Yes (Electronic Stability Control - ESC)
Brake Assist:
Yes (HBA)
Passive Features
Airbags:
Frontal, Side-Impact, Curtain (front and rear)
Seatbelts:
3-point with pretensioners
Child Seat Anchors:
LATCH system
💡 Technology Features
Infotainment
Infotainment System:
Chevrolet MyLink (touchscreen interface, Bluetooth, USB connectivity)
Audio Options:
AM/FM stereo, CD player (optional), MP3 playback
Driver Assistance
Rearview Camera:
Standard on most trims.
Parking Sensors:
Optional rear parking assist.
Connectivity
Charging Port:
J1772 standard charging port for Level 1 and Level 2 charging.
Smartphone Integration:
Bluetooth connectivity for calls and audio streaming. Later models may offer limited smartphone app integration for remote functions.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles (12,070 km) or 12 months (whichever comes first), or as indicated by Oil Life Monitoring System. Gasoline engine usage will impact frequency.
Engine Air Filter:
Every 45,000 miles (72,420 km) or 36 months.
Cabin Air Filter:
Every 22,500 miles (36,210 km) or 18 months.
Coolant Flush Engine:
150,000 miles (241,401 km) or 10 years for initial change, then every 5 years or 75,000 miles thereafter.
Brake Fluid Change:
Every 3 years or 45,000 miles, or as indicated by the vehicle's service reminder.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Dexos1 Full Synthetic (for range extender engine)
Engine Oil Capacity:
4.2 quarts (4.0 liters) with filter change (for range extender engine)
Coolant Type:
GM P/N 12346490, orange coolant (Super Coolant)
Washer Fluid:
Meets GM specification or equivalent.
Known Issues
Battery Degradation:
Some early models experienced battery capacity degradation, addressed in later revisions and through battery management software.
HVAC Compressor Issues:
Instances of HVAC compressor failures reported, particularly in early models.
Range Extender Engine Reliability:
While generally reliable, occasional issues with fuel pump, spark plugs, and engine mounts have been noted.
📚 Vehicle History
Brand Heritage
Manufacturer:
General Motors (GM)
Model Evolution
First Generation Launch:
December 2010 (as a 2011 model year)
Key Updates During Coverage Years:
2012: Minor interior and charging improvements. 2013: Significant updates including revised styling, improved battery cooling, increased electric-only range, and refined powertrain for better efficiency and quieter operation. 2014-2015: Continued refinements based on 2013 updates.
Production
Assembly Location:
Detroit-Hamtramck Assembly Plant, Michigan, USA
🏆 Awards & Recognition
Recognitions
Green Car Awards:
Recipient of various 'Green Car of the Year' awards and recognitions during its production run, highlighting its innovative powertrain.
Innovation Awards:
Recognized for its groundbreaking EREV technology and contribution to automotive electrification.
Ratings
Epa Fuel Economy Electric:
95 MPGe (combined city/highway, electric)
Epa Fuel Economy Gasoline:
37 MPG (combined city/highway, gasoline only)
Electric Range:
Approximately 35-40 miles (56-64 km) on a full charge (depending on driving conditions and model year)
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