Dodge Ram 3500 HD Truck 2012-2015 Service & Repair Workshop Manual
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🏷️ Basic Information Identification Make: Dodge Model: Ram 3500 HD Truck Model Generation: Fourth Generation (DS/DJ) Model Years Covered: 2012, 2013, 2014, 2015 Codes Chassis Code: DS/DJ 👋 Introduction Market Position Segment: Heavy-Duty Pickup Truck Target Audience: Owners, Technicians, Fleet Managers, DIY Enthusiasts Competitive Analysis Key Competitors: Ford Super Duty F-250/F-350, Chevrolet Silverado 2500HD/3500HD, GMC Sierra 2500HD/3500HD Key Features Utility: Built for heavy towing, hauling, and demanding work applications. Durability: Renowned for robust construction and heavy-duty components. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Overhaul Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (Gasoline & Diesel), Transmission (Automatic & Manual), Transfer Case, Drivetrain, Axles Chassis: Suspension (Front & Rear), Steering, Brakes (Hydraulic & Air), Exhaust Electrical: Charging System, Starting System, Ignition System, Lighting, Instrumentation, Body Control Module (BCM), Powertrain Control Module (PCM), Comfort & Convenience Systems, Safety Systems Body: Exterior Body Panels, Interior Trim, Seats, Doors, Glass, HVAC System, Body Electrical Features Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Top-offs Diagnostics: OBD-II Diagnostics, DTC (Diagnostic Trouble Code) Interpretation, Component Testing, Circuit Diagrams, Wiring Schematics Repair: Engine Mechanical Repair, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis & Repair, Body Panel Repair Troubleshooting: System-Specific Troubleshooting Guides, Symptom-Based Diagnostics Technical Depth Depth: Comprehensive: From basic checks and fluid changes to complete engine and transmission rebuilds, electrical system diagnostics, and body repair. Detail Level: Factory-level detail with step-by-step instructions, torque specifications, diagnostic procedures, and wiring diagrams. 📊 Manual Specifications File Format Quality: High-Resolution PDF, Searchable Text Print Quality: Printable pages for workshop use. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Option 1: 6.4L HEMI V8 Gasoline Engine Code 1: 265 Horsepower 1: 410 hp @ 5600 rpm Torque 1: 459 lb-ft @ 4000 rpm Engine Option 2: 6.7L Cummins Turbo Diesel I6 Engine Code 2: 279 Horsepower 2: 350 hp @ 3000 rpm (2012-2014), 370 hp @ 3000 rpm (2015) Torque 2: 660 lb-ft @ 1400 rpm (2012-2014), 800 lb-ft @ 1600 rpm (2015) Performance Emission Control: Includes Diesel Particulate Filter (DPF) and Selective Catalytic Reduction (SCR) for diesel models. Fuel System Gasoline Fuel Delivery: Multi-Point Fuel Injection (MPI) Diesel Fuel Delivery: High-pressure Common Rail (HPCR) with Bosch fuel injection system 🔧 Transmission Standard Transmission Type Gasoline: 6-Speed Automatic (68RFE) Optional Transmission Type Diesel: 6-Speed Manual (G56) or 6-Speed Automatic (68RFE or Aisin AS69RC HD for specific trims/years) Features Tow Haul Mode: Integrated Tow/Haul mode for optimized shifting under load. Transfer Case: Electronic Shift-On-The-Fly (ESOF) 2-speed transfer case (NV273) standard on 4x4 models. 📐 Dimensions Exterior Wheelbase Options: 140.5" (Regular Cab 8ft Bed), 160.5" (Crew Cab 8ft Bed), 172.4" (Mega Cab 6.3ft Bed) Overall Length Typical: Approx. 237" - 269" depending on configuration Cargo Bed Length Options: 6'4" (76.3 cu ft) and 8'0" (98.3 cu ft) Weights Curb Weight Typical: 6,500 - 8,000 lbs (depending on configuration and powertrain) Gvwr: Up to 12,000 lbs (3500 models) Max Fifth Wheel Towing Capacity: Up to 25,700 lbs Max Conventional Towing Capacity: Up to 17,600 lbs Max Payload Capacity: Up to 5,700 lbs 🛡️ Safety Features Ratings NHTSA Rollover Rating: Likely 4-star (specific year/configuration dependent, typical for HD trucks) Active Features ABS: Anti-lock Braking System (ABS) with trailer sway control integration. Traction Control: Electronic Stability Control (ESC) and Traction Control. Brakes: Heavy-duty disc brakes front and rear, with integrated trailer brake controller available. Passive Features Airbags: Front airbags, optional side curtain airbags (depending on cab configuration). Seatbelts: 3-point seat belts with pretensioners. 💡 Technology Features Infotainment Uconnect System: Available Uconnect multimedia systems with touchscreens, Bluetooth, navigation, and media connectivity. Audio Options: SiriusXM Satellite Radio, AM/FM/CD/MP3 players, optional Alpine premium audio systems. Driver Assistance Parking Assist: Available ParkView Rear Back Up Camera and ParkSense Front/Rear Park Assist System. Towing Tech: Integrated trailer brake controller, trailer tow mirrors, and optional trailer reverse guidance (on select models). Connectivity Usb Ports: Available USB and auxiliary input jacks for media devices. 🔧 Maintenance Service Intervals Oil Change Gasoline: Every 5,000 - 7,500 miles or 6 months (depending on usage, consult manual for exact guidance). Oil Change Diesel: Every 7,500 - 15,000 miles or 6-12 months (depending on usage, consult manual for exact guidance, especially with DEF fluid system). Fuel Filter Diesel: Recommended every 15,000 - 22,500 miles (crucial for longevity of diesel system). Fluid Specifications Engine Oil Gasoline: SAE 5W-40 or SAE 5W-30 API SN, Chrysler MS-6395 compliant (consult manual for specific viscosity based on climate). Engine Oil Diesel: SAE 15W-40, API CK-4 or CJ-4, Cummins CES 20081 compliant (critical for modern emissions systems). Transmission Fluid Automatic: Chrysler ATF+4 (MS-9602) for...
Available ParkView Rear Back Up Camera and ParkSense Front/Rear Park Assist System.
Towing Tech:
Integrated trailer brake controller, trailer tow mirrors, and optional trailer reverse guidance (on select models).
Connectivity
Usb Ports:
Available USB and auxiliary input jacks for media devices.
🔧 Maintenance
Service Intervals
Oil Change Gasoline:
Every 5,000 - 7,500 miles or 6 months (depending on usage, consult manual for exact guidance).
Oil Change Diesel:
Every 7,500 - 15,000 miles or 6-12 months (depending on usage, consult manual for exact guidance, especially with DEF fluid system).
Fuel Filter Diesel:
Recommended every 15,000 - 22,500 miles (crucial for longevity of diesel system).
Fluid Specifications
Engine Oil Gasoline:
SAE 5W-40 or SAE 5W-30 API SN, Chrysler MS-6395 compliant (consult manual for specific viscosity based on climate).
Engine Oil Diesel:
SAE 15W-40, API CK-4 or CJ-4, Cummins CES 20081 compliant (critical for modern emissions systems).
Transmission Fluid Automatic:
Chrysler ATF+4 (MS-9602) for 68RFE; Aisin AFW+ for AS69RC HD (verify specific transmission type).
Transmission Fluid Manual:
Refer to manual for specific gear oil type (likely GL-3 or GL-4).
Coolant:
Mopar OAT (Organic Additive Technology) Extended Life Antifreeze/Coolant (MS-90032) or equivalent HOAT coolant.
Brake Fluid:
DOT 3 or DOT 4 (consult manual for exact specification).
Known Issues
Diesel Exhaust Fluid:
Potential issues with DEF injector clogging or sensor failures on diesel models due to SCR system.
Transmission Hard Shifts:
Some reported instances of hard shifting or delayed engagement in the 68RFE automatic transmission, often related to solenoid issues or fluid quality.
Dpf Regeneration:
Diesel Particulate Filter (DPF) regeneration cycles can be affected by short-trip driving, potentially leading to more frequent manual regenerations or warning lights.
U Joints:
Heavy-duty use can lead to wear on U-joints, requiring periodic inspection and lubrication or replacement.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long-standing reputation for building robust and capable trucks, with the Ram line being a cornerstone since its introduction.
Model Evolution
Fourth Gen Debut:
The fourth generation (DS/DJ) of the Ram Heavy Duty was introduced for the 2010 model year, with significant updates for 2012, including powertrain enhancements and styling revisions.
Ram Brand Split:
Following the 2009 model year, Dodge separated its truck division into the Ram Trucks brand.
Production
Assembly Locations:
Saltillo, Mexico; Warren, Michigan, USA
🏆 Awards & Recognition
Recognitions
Segment Awards:
The Ram 3500 HD has consistently been recognized in its class for towing and hauling capabilities, often earning accolades from automotive publications specializing in trucks and work vehicles.
Ratings
Consumer Satisfaction:
Generally well-regarded for its robust powertrain and towing prowess, though consumer satisfaction can vary based on specific powertrain and trim levels.
Certifications
Emissions Standards:
Meets U.S. EPA and CARB emissions standards for its model years.
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