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Holden Cruze 2016 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Holden Model: Cruze Year: 2016 Codes Chassis Code: JX (Global Cruze platform) 👋 Introduction Market Position Segment: Compact Sedan/Hatchback Competitive Analysis Competitors: Mazda3, Toyota Corolla, Hyundai i30, Ford Focus, Volkswagen Golf Key Features Design: European-influenced styling, practical interior, available as sedan and hatchback Performance Variants: Offered with a range of efficient petrol engines, focus on fuel economy and everyday usability Value Proposition: Generally offered competitive features and value for its segment 📋 Manual Details Coverage Areas Coverage Scope: Full factory service, repair, and workshop procedures Page Count Estimated Pages: 1500+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system Drivetrain: Front-wheel drive (FWD), axles, differentials Transmission: Manual and Automatic transmission systems, including diagnostics and repair Suspension: Front and rear suspension components, alignment specifications Steering: Power steering system, steering column, wheel Brakes: Hydraulic brake system, ABS, EBD, brake pad and rotor replacement, bleeding procedures Electrical: Battery, charging system, starter, lighting system, instrumentation, body electricals, ECUs HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair Body: Body panels, doors, glass, interior trim, structural components Safety Systems: Airbag system, seatbelt pre-tensioners, safety sensor diagnostics Diagnostics: Diagnostic trouble codes (DTCs), OBD-II diagnostics, troubleshooting guides Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes Engine Repair: Engine overhaul, component replacement (pistons, rings, bearings, valves), timing belt/chain replacement Transmission Repair: Transmission disassembly, assembly, torque converter replacement, clutch replacement (manual) Brake Repair: Caliber replacement, rotor resurfacing/replacement, brake line repair Electrical Diagnostics: Wiring diagrams, component testing, circuit tracing Suspension Repair: Strut and shock absorber replacement, bushing replacement, ball joint replacement Body Repair: Panel replacement, door adjustment, glass sealing Troubleshooting: Symptom-based troubleshooting guides for common vehicle problems Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complex engine and transmission rebuilds Diagnostic Level: Advanced diagnostics with detailed wiring schematics and fault code interpretation 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF Print Quality Printability: Printable pages for easy workshop use Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Options: A16XER (1.6L Ecotec), B14NET (1.4L Turbo Ecotec), A20NFT (2.0L Ecotec - less common in some markets for 2016) Engine Type 1.6L: Inline 4-cylinder, DOHC, 16-valve Displacement 1.6L: 1598 cc Bore X Stroke 1.6L: 79.0 mm x 81.5 mm Compression Ratio 1.6L: 10.5:1 Horsepower 1.6L: Approx. 115 hp (85 kW) @ 6000 rpm Torque 1.6L: Approx. 155 Nm (114 lb-ft) @ 4000 rpm Engine Type 1.4T: Inline 4-cylinder, DOHC, 16-valve, Turbocharged Displacement 1.4T: 1364 cc Horsepower 1.4T: Approx. 140 hp (103 kW) @ 4900-6000 rpm Torque 1.4T: Approx. 200 Nm (148 lb-ft) @ 1850-4900 rpm Performance Fuel Type: Unleaded Petrol (91 RON recommended, 95 RON for optimal performance) Fuel System Injection Type: Multi-point Fuel Injection (MPI) for 1.6L, Direct Injection (DI) for 1.4T Emission Control: Catalytic Converter, Oxygen Sensors 🔧 Transmission Standard Standard Transmission: 6-speed Manual Transmission Optional Optional Transmission: 6-speed Automatic Transmission (e.g., GF6) Features Automatic Features: Active Select, Sport Mode Manual Features: Hydraulic clutch actuation 📐 Dimensions Exterior Length Sedan: Approx. 4644 mm Width Sedan: Approx. 1797 mm Height Sedan: Approx. 1477 mm Wheelbase: Approx. 2685 mm Cargo Cargo Volume Sedan: Approx. 450 litres Weights Curb Weight 1.6L: Approx. 1300-1350 kg (depending on trim/body style) Wheel Bolt Pattern: 5 x 115 mm Wheel Size: 16-inch or 17-inch alloy wheels 🛡️ Safety Features Ratings Ancap Rating: 5 Stars (for models tested, typically up to 2013/2014 but reflects platform) Active Features ABS: Standard Anti-lock Braking System Esc: Standard Electronic Stability Control Traction Control: Standard Traction Control System Brake Assist: Standard Brake Assist Passive Features Airbags: Front airbags (driver/passenger), side airbags, curtain airbags Seatbelts: 3-point seatbelts with pretensioners 💡 Technology Features Infotainment Infotainment System: MyLink infotainment system with 7-inch touchscreen (on higher trims) Connectivity Options: Bluetooth audio streaming, USB connectivity, auxiliary input Driver Assistance Camera: Available Rear View Camera Parking Sensors: Available Rear Park Assist Connectivity Apple Carplay Android Auto: Not typically featured in the 2016 model year for this generation. 🔧 Maintenance Service Intervals Oil Change Interval: Every 15,000 km or 12 months, whichever comes first (check manual for specific engine type) Pollen Filter Replacement: Every 30,000 km or 24 months Spark Plug Replacement 1.6L: Every 60,000 km (Platinum type) Transmission Fluid Change Auto: Recommended every 60,000 km or under severe driving conditions Fluid Specifications Engine Oil Spec 1.6L: SAE 5W-30, API SN, ACEA C3 or GM dexos2 approved Engine Oil Spec 1.4T: SAE 0W-20 or 5W-30, API SN, ACEA C3 or GM dexos1 Gen 2 approved Coolant Type: GM P/N 1935343 (Blue) or equivalent silicate-free OAT coolant Brake Fluid Type: DOT 3 or DOT 4 Transmission Fluid Auto: GM P/N 19417735 (Dexron VI) or...
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Etiquetas: 2016 Car Cruze Holden
Holden Cruze 2016 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Holden
Model:
Cruze
Year:
2016
Codes
Chassis Code:
JX (Global Cruze platform)
👋 Introduction
Market Position
Segment:
Compact Sedan/Hatchback
Competitive Analysis
Competitors:
Mazda3, Toyota Corolla, Hyundai i30, Ford Focus, Volkswagen Golf
Key Features
Design:
European-influenced styling, practical interior, available as sedan and hatchback
Performance Variants:
Offered with a range of efficient petrol engines, focus on fuel economy and everyday usability
Value Proposition:
Generally offered competitive features and value for its segment
📋 Manual Details
Coverage Areas
Coverage Scope:
Full factory service, repair, and workshop procedures
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system
Drivetrain:
Front-wheel drive (FWD), axles, differentials
Transmission:
Manual and Automatic transmission systems, including diagnostics and repair
Suspension:
Front and rear suspension components, alignment specifications
Steering:
Power steering system, steering column, wheel
Brakes:
Hydraulic brake system, ABS, EBD, brake pad and rotor replacement, bleeding procedures
Electrical:
Battery, charging system, starter, lighting system, instrumentation, body electricals, ECUs
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair
Body:
Body panels, doors, glass, interior trim, structural components
Safety Systems:
Airbag system, seatbelt pre-tensioners, safety sensor diagnostics
Diagnostics:
Diagnostic trouble codes (DTCs), OBD-II diagnostics, troubleshooting guides
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes
Engine Repair:
Engine overhaul, component replacement (pistons, rings, bearings, valves), timing belt/chain replacement
Transmission Repair:
Transmission disassembly, assembly, torque converter replacement, clutch replacement (manual)
Brake Repair:
Caliber replacement, rotor resurfacing/replacement, brake line repair
Electrical Diagnostics:
Wiring diagrams, component testing, circuit tracing
Suspension Repair:
Strut and shock absorber replacement, bushing replacement, ball joint replacement
Body Repair:
Panel replacement, door adjustment, glass sealing
Troubleshooting:
Symptom-based troubleshooting guides for common vehicle problems
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complex engine and transmission rebuilds
Diagnostic Level:
Advanced diagnostics with detailed wiring schematics and fault code interpretation
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF
Print Quality
Printability:
Printable pages for easy workshop use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Options:
A16XER (1.6L Ecotec), B14NET (1.4L Turbo Ecotec), A20NFT (2.0L Ecotec - less common in some markets for 2016)
Engine Type 1.6L:
Inline 4-cylinder, DOHC, 16-valve
Displacement 1.6L:
1598 cc
Bore X Stroke 1.6L:
79.0 mm x 81.5 mm
Compression Ratio 1.6L:
10.5:1
Horsepower 1.6L:
Approx. 115 hp (85 kW) @ 6000 rpm
Torque 1.6L:
Approx. 155 Nm (114 lb-ft) @ 4000 rpm
Engine Type 1.4T:
Inline 4-cylinder, DOHC, 16-valve, Turbocharged
Displacement 1.4T:
1364 cc
Horsepower 1.4T:
Approx. 140 hp (103 kW) @ 4900-6000 rpm
Torque 1.4T:
Approx. 200 Nm (148 lb-ft) @ 1850-4900 rpm
Performance
Fuel Type:
Unleaded Petrol (91 RON recommended, 95 RON for optimal performance)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI) for 1.6L, Direct Injection (DI) for 1.4T
Emission Control:
Catalytic Converter, Oxygen Sensors
🔧 Transmission
Standard
Standard Transmission:
6-speed Manual Transmission
Optional
Optional Transmission:
6-speed Automatic Transmission (e.g., GF6)
Features
Automatic Features:
Active Select, Sport Mode
Manual Features:
Hydraulic clutch actuation
📐 Dimensions
Exterior
Length Sedan:
Approx. 4644 mm
Width Sedan:
Approx. 1797 mm
Height Sedan:
Approx. 1477 mm
Wheelbase:
Approx. 2685 mm
Cargo
Cargo Volume Sedan:
Approx. 450 litres
Weights
Curb Weight 1.6L:
Approx. 1300-1350 kg (depending on trim/body style)
Wheel Bolt Pattern:
5 x 115 mm
Wheel Size:
16-inch or 17-inch alloy wheels
🛡️ Safety Features
Ratings
Ancap Rating:
5 Stars (for models tested, typically up to 2013/2014 but reflects platform)
Active Features
ABS:
Standard Anti-lock Braking System
Esc:
Standard Electronic Stability Control
Traction Control:
Standard Traction Control System
Brake Assist:
Standard Brake Assist
Passive Features
Airbags:
Front airbags (driver/passenger), side airbags, curtain airbags
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Infotainment System:
MyLink infotainment system with 7-inch touchscreen (on higher trims)
Connectivity Options:
Bluetooth audio streaming, USB connectivity, auxiliary input
Driver Assistance
Camera:
Available Rear View Camera
Parking Sensors:
Available Rear Park Assist
Connectivity
Apple Carplay Android Auto:
Not typically featured in the 2016 model year for this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km or 12 months, whichever comes first (check manual for specific engine type)
Pollen Filter Replacement:
Every 30,000 km or 24 months
Spark Plug Replacement 1.6L:
Every 60,000 km (Platinum type)
Transmission Fluid Change Auto:
Recommended every 60,000 km or under severe driving conditions
Fluid Specifications
Engine Oil Spec 1.6L:
SAE 5W-30, API SN, ACEA C3 or GM dexos2 approved
Engine Oil Spec 1.4T:
SAE 0W-20 or 5W-30, API SN, ACEA C3 or GM dexos1 Gen 2 approved
Coolant Type:
GM P/N 1935343 (Blue) or equivalent silicate-free OAT coolant
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Auto:
GM P/N 19417735 (Dexron VI) or equivalent
Known Issues
Common Complaints 1.4T:
Oil leaks from valve cover gasket, turbocharger issues, potential for piston ring wear or piston slap (especially if not maintained with correct oil)
Common Complaints General:
Water pump leaks, ignition coil failures, HVAC blower motor resistor failures, occasional electrical gremlins
📚 Vehicle History
Brand Heritage
Heritage:
Holden, a long-standing Australian automotive manufacturer with a history of local manufacturing and iconic models.
Model Evolution
Global Platform:
The Holden Cruze shares its platform (GM's global Delta II platform, also known as J300 or JX) with Chevrolet Cruze, Opel Astra, and Buick Excelle GT. This indicates a global development approach.
Segment Shift:
Represents Holden's move towards offering more globally sourced, smaller vehicles to compete in the growing compact segment.
Production
Manufacturing Location:
While designed globally by GM, Australian market models were predominantly manufactured in South Korea by GM Daewoo (later GM Korea).
Production Years:
Global: 2008-2016 (for this generation). Holden: 2009-2016.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2016 Australian market Holden Cruze are not prominently documented, it was generally considered a competitive offering in its segment. Its ANCAP rating of 5 stars signifies a strong safety performance.
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