🏷️ Basic Information Identification Make: AJS Model: 16 Series Model Variants: 16, 16S, 16C, 16CS, 16MS, 16MC, 16MCS Production Years Covered: 1957-1966 Codes Engine Code: Not specified, but denotes single-cylinder variants 👋 Introduction Market Position Market Segment: Classic British motorcycles, popular for general-purpose riding and club use. Competitive Analysis Competitors: Models from Triumph, BSA, Norton, and Matchless of similar displacement and era. Key Features Manual Value Proposition: Provides essential, detailed technical information for maintaining and repairing a significant range of classic AJS motorcycles. Manual Clarity: Prepared for simple explanations, enabling even less experienced personnel to perform satisfactory service. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive service and repair for AJS 16 series motorcycles Page Count Page Count: 100 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed information on engine disassembly, assembly, maintenance, and troubleshooting. Transmission: Coverage for gearbox maintenance, repair, and adjustment procedures. Chassis: Includes details on frame, suspension (front fork, rear shocks), steering, and wheels. Electrical System: Information on ignition system, lighting, charging system (if applicable), and wiring diagrams. Braking System: Details on drum brake maintenance, adjustment, and repair. Fuel System: Coverage of carburetor maintenance, tuning, and fuel tank servicing. Bodywork And Fittings: Information on body panels, seat, mudguards, and other fittings. Procedures Included Routine Maintenance: Scheduled maintenance tasks, lubrication points, and checks. Troubleshooting: Diagnostic procedures for common and uncommon issues. Removal And Installation: Step-by-step guides for removing and installing components. Disassembly And Assembly: Detailed instructions for taking apart and putting back together various assemblies. Adjustments: Precise instructions for adjusting engine timing, clutch, brakes, and other mechanisms. Special Tool Usage: Identification and application of specific service tools required for repairs. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to full rebuilds, with detailed explanations and diagrams. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Yes, all pages are printable. Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) Software Requirement Software Requirement: Adobe Reader Compatibility Operating Systems: Windows, Mac, Linux OS ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke OHV (Overhead Valve) Displacement: Typically around 350cc (referencing the '16' designation as indicative of this class, though specific sub-model variations might exist within the general AJS range of that era). Performance Bore X Stroke: Specifics would be detailed within the manual, but typical for the class. Horsepower: Details within the manual, likely in the range of 18-24 bhp depending on specific variant and tuning. Fuel System Carburetor: Typically utilizes Amal concentric carburetors; manual will detail specific sizes and jetting. Fuel Type: Lead-substituted or unleaded gasoline (manual will specify appropriate octane and additives if required). 🔧 Transmission Standard Gearbox Type: Constant mesh, four-speed or possibly five-speed depending on specific model variant and year within the range. Optional Clutch Type: Wet multi-plate clutch, operated by cable. Features Gear Ratios: Specific gear ratios are detailed within the manual for each model variant. Final Drive: Chain drive with an enclosed or open chain guard depending on the model variant. 📐 Dimensions Exterior Wheelbase: Specific dimensions will be in the manual, typical for British motorcycles of the era. Weights Dry Weight: Details within the manual; typically in the range of 350-400 lbs. 🛡️ Safety Features Ratings Crash Test Results: N/A (Historical motorcycle, safety ratings as understood today did not apply). Active Features Braking System: Drum brakes front and rear. Manual details adjustments and maintenance for optimal stopping power. Passive Features Frame Construction: Steel tube frame designed for stability and rider safety. Lighting System: Headlight, taillight, brake light, and indicators (where fitted); manual covers bulb types and maintenance. 💡 Technology Features Infotainment Infotainment System: N/A (Classic motorcycle, no electronic infotainment features). Driver Assistance Driver Assistance Features: N/A (Classic motorcycle, no electronic rider assistance features). Connectivity Connectivity Features: N/A (Classic motorcycle, no electronic connectivity features). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 2,000-3,000 miles; manual will specify exact intervals and procedure. Valve Clearance Adjustment: Recommended at regular intervals (e.g., 3,000-5,000 miles) as detailed in the manual. Fluid Specifications Engine Oil Type: Manually specified API service classification (e.g., SE/SF) and viscosity grade (e.g., 20W-50 or SAE 30). Likely mineral oil. Gearbox Oil Type: Specific lubricant (e.g., gear oil or motor oil of a particular grade) will be specified in the manual. Fork Oil Type: Specific viscosity and quantity of fork oil for the front suspension. Known Issues Carburetor Tuning: Can require periodic tuning due to wear and vibration; manual provides guidance. Electrical Connections: Corrosion or loosening of electrical connections can be a common issue with vintage bikes; manual covers inspection and maintenance. Primary Drive Chain Tension: Requires periodic adjustment; manual details the procedure. Brake Adjustment: Drum brake systems require regular adjustment to maintain effective braking; manual provides correct settings. Technical Specifications...