Allis Chalmers D-19 and D-19 Diesel Tractor Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Allis-Chalmers Model: D-19 Model Variant: D-19 Diesel Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Market Segment: Agricultural Tractors - Utility/Row Crop Competitive Analysis Competitors: John Deere (e.g., 3020), International Harvester (e.g., 706), Ford (e.g., 5000), Massey Ferguson (e.g., 165). Key Features Key Selling Points: Robust construction, reliable diesel engine, versatile hydraulic system, comfortable operator station for its era. 📋 Manual Details Coverage Areas Systems Covered: Engine (Diesel), Fuel System, Cooling System, Lubrication System, Electrical System, Clutch, Transmission (Manual), Power Take-Off (PTO), Hydraulics, Steering, Brakes, Front Axle, Rear Axle, Chassis, Bodywork, Troubleshooting, Specifications Diagnostic Procedures: Detailed procedures for diagnosing electrical faults, hydraulic system issues, and engine performance problems. Page Count Page Count: Varies (typically 200-400 pages for comprehensive manuals) Appendices: May include appendices with additional specifications, troubleshooting charts, or parts lists. Manual Type Manual Type: Service Manual / Workshop Manual Manual Purpose: Designed for service technicians and owners performing repairs and maintenance. Language Language: English Format Format: Likely Print (Paperback or Spiral-Bound); PDF versions may also be available Illustrations: Includes diagrams, schematics, and photographs to illustrate procedures. 📖 Manual Coverage Systems Covered Engine Disassembly Reassembly: Detailed procedures for engine overhaul, including cylinder head removal/installation, piston and connecting rod service, crankshaft inspection and bearing replacement, camshaft and valve train maintenance, timing gear inspection and replacement. Hydraulic System: Repair and service of the hydraulic pump, control valve, lift arms, cylinder, and associated linkages for implement control. Steering System: Service and repair of manual steering gears and associated components. Power steering systems (if equipped) would also be detailed. Brake System Overhaul: Detailed instructions for brake shoe adjustment, replacement, and repair of braking mechanism. Governor System: Adjustment and troubleshooting of the engine governor for consistent engine speed. Procedures Included Fuel System Maintenance: Service and adjustment of the diesel injection pump (e.g., Bosch, CAV), injectors, fuel lines, filters, and troubleshooting for fuel delivery issues. Transmission Repair: Step-by-step instructions for clutch service, transmission disassembly, gear replacement, synchronizer inspection, and reassembly for the main gearbox. Electrical Diagnostics: Wiring diagrams, troubleshooting procedures for starting system, charging system, lighting, and accessory circuits. Troubleshooting Guide: Systematic approach to diagnosing and resolving common operational problems, often presented in a 'symptom-cause-correction' format. Front Axle Service: Inspection and repair of steering knuckles, kingpins, tie rods, and axle pivot components. Rear Axle And Differential: Service procedures for rear axle housing, differential gears, bearings, and final drives. Technical Depth Technical Depth: Comprehensive from basic maintenance and adjustments to full component rebuilds and advanced troubleshooting of mechanical and electrical systems. Torque Specifications: Includes critical torque values for engine components, transmission fasteners, wheel bolts, and hydraulic fittings. Electrical Schematics: Complete wiring diagrams for all electrical systems, including battery, starter, alternator, lights, and gauges. 📊 Manual Specifications File Format File Format: If PDF: High-resolution scans, searchable text, bookmarked sections. Print Quality Print Quality: High-quality paper, clear diagrams, legible text. Binding Type Binding Type: Durable binding suitable for workshop use (e.g., perfect bound, spiral-bound). Paper Type Paper Type: Durable, possibly coated paper to resist grease and dirt. ⚙️ Engine Specifications Primary Engine Engine Make: Allis-Chalmers Engine Model: D-262 (Diesel) Engine Type: Naturally aspirated, four-stroke, direct-injection diesel engine. Performance Horsepower Drawbar: Approx. 49 HP (Drawbar) at rated PTO speed Horsepower Pto: Approx. 58 HP (PTO) Bore X Stroke: 4.00 x 4.375 inches (101.6 x 111.1 mm) (typical for D-262) Engine Displacement: 262 cubic inches (4.3 Liters) Fuel System Fuel Type: Diesel Injection System: Direct Injection (typically Bosch or CAV inline pump) 🔧 Transmission Standard Transmission Type: Allis-Chalmers constant mesh manual transmission Number Of Gears: 8 forward speeds, 2 reverse speeds (common configuration) Optional Optional Gearbox: Differential Lock (standard on many models, but critical for traction) Features Pto Engagement: Live PTO (Independent PTO engagement, typically 540 RPM) 📐 Dimensions Exterior Wheelbase: Approx. 84 inches (2134 mm) Overall Length: Approx. 135 inches (3429 mm) Overall Width: Approx. 70 inches (1778 mm) (varies with rear tire size) Weights Operating Weight: Approx. 5,500 - 6,500 lbs (2495 - 2948 kg) (unballasted) Pto Horsepower: Approx. 58 HP 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll Over Protective Structure) not standard on original models, but often retrofitted. Manual would cover its installation or maintenance if applicable. Active Features Braking System: Internal expanding shoe brakes, mechanically operated. Passive Features Operator Station: Open station with basic controls and seating. Manual would detail controls and safe operation practices. 💡 Technology Features Infotainment Infotainment System: N/A (Tractor of this era did not feature infotainment systems). Driver Assistance Driver Assistance Features: N/A (Focus on mechanical systems and operator control). 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or annually. (Refer to manual for exact specification and oil type). Fuel Filter Replacement: Every 250 hours or as needed if fuel quality is poor. Air Filter Cleaning Replacement: Check daily, clean/replace as needed depending...
Detailed procedures for diagnosing electrical faults, hydraulic system issues, and engine performance problems.
Page Count
Page Count:
Varies (typically 200-400 pages for comprehensive manuals)
Appendices:
May include appendices with additional specifications, troubleshooting charts, or parts lists.
Manual Type
Manual Type:
Service Manual / Workshop Manual
Manual Purpose:
Designed for service technicians and owners performing repairs and maintenance.
Language
Language:
English
Format
Format:
Likely Print (Paperback or Spiral-Bound); PDF versions may also be available
Illustrations:
Includes diagrams, schematics, and photographs to illustrate procedures.
📖 Manual Coverage
Systems Covered
Engine Disassembly Reassembly:
Detailed procedures for engine overhaul, including cylinder head removal/installation, piston and connecting rod service, crankshaft inspection and bearing replacement, camshaft and valve train maintenance, timing gear inspection and replacement.
Hydraulic System:
Repair and service of the hydraulic pump, control valve, lift arms, cylinder, and associated linkages for implement control.
Steering System:
Service and repair of manual steering gears and associated components. Power steering systems (if equipped) would also be detailed.
Brake System Overhaul:
Detailed instructions for brake shoe adjustment, replacement, and repair of braking mechanism.
Governor System:
Adjustment and troubleshooting of the engine governor for consistent engine speed.
Procedures Included
Fuel System Maintenance:
Service and adjustment of the diesel injection pump (e.g., Bosch, CAV), injectors, fuel lines, filters, and troubleshooting for fuel delivery issues.
Transmission Repair:
Step-by-step instructions for clutch service, transmission disassembly, gear replacement, synchronizer inspection, and reassembly for the main gearbox.
Electrical Diagnostics:
Wiring diagrams, troubleshooting procedures for starting system, charging system, lighting, and accessory circuits.
Troubleshooting Guide:
Systematic approach to diagnosing and resolving common operational problems, often presented in a 'symptom-cause-correction' format.
Front Axle Service:
Inspection and repair of steering knuckles, kingpins, tie rods, and axle pivot components.
Rear Axle And Differential:
Service procedures for rear axle housing, differential gears, bearings, and final drives.
Technical Depth
Technical Depth:
Comprehensive from basic maintenance and adjustments to full component rebuilds and advanced troubleshooting of mechanical and electrical systems.
Torque Specifications:
Includes critical torque values for engine components, transmission fasteners, wheel bolts, and hydraulic fittings.
Electrical Schematics:
Complete wiring diagrams for all electrical systems, including battery, starter, alternator, lights, and gauges.
📊 Manual Specifications
File Format
File Format:
If PDF: High-resolution scans, searchable text, bookmarked sections.
Print Quality
Print Quality:
High-quality paper, clear diagrams, legible text.
Binding Type
Binding Type:
Durable binding suitable for workshop use (e.g., perfect bound, spiral-bound).
Paper Type
Paper Type:
Durable, possibly coated paper to resist grease and dirt.
Differential Lock (standard on many models, but critical for traction)
Features
Pto Engagement:
Live PTO (Independent PTO engagement, typically 540 RPM)
📐 Dimensions
Exterior
Wheelbase:
Approx. 84 inches (2134 mm)
Overall Length:
Approx. 135 inches (3429 mm)
Overall Width:
Approx. 70 inches (1778 mm) (varies with rear tire size)
Weights
Operating Weight:
Approx. 5,500 - 6,500 lbs (2495 - 2948 kg) (unballasted)
Pto Horsepower:
Approx. 58 HP
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll Over Protective Structure) not standard on original models, but often retrofitted. Manual would cover its installation or maintenance if applicable.
Open station with basic controls and seating. Manual would detail controls and safe operation practices.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Tractor of this era did not feature infotainment systems).
Driver Assistance
Driver Assistance Features:
N/A (Focus on mechanical systems and operator control).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually. (Refer to manual for exact specification and oil type).
Fuel Filter Replacement:
Every 250 hours or as needed if fuel quality is poor.
Air Filter Cleaning Replacement:
Check daily, clean/replace as needed depending on operating conditions. Typically a dry element type.
Fluid Specifications
Engine Oil:
API CD or CE classification, SAE 10W-30 or 10W-40 recommended (check manual for climate suitability).
Hydraulic Fluid:
Allis-Chalmers Type 1 or equivalent hydraulic/transmission fluid (e.g., UTF - Universal Tractor Fluid). Capacity approx. 10 gallons.
Coolant Type:
Permanent type antifreeze (ethylene glycol based) with corrosion inhibitors. 50/50 mix with distilled water recommended.
Known Issues
Common Wear Points:
Hydraulic pump wear, clutch engagement issues, PTO clutch wear, potential for injector pump timing drift, seal leaks (especially crank seals and hydraulic seals).
Common Repair Needs:
Repair of hydraulic lift system (e.g., leaks, slow operation), transmission bearing noise, potential for engine blow-by in high-hour units.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Allis-Chalmers was a significant American manufacturer of agricultural and construction equipment, known for its innovative designs and distinctive 'Allis-Chalmers Orange' color.
Model Evolution
D Series Lineage:
The D-19 succeeded models like the D-17 and was part of the highly successful D-Series tractors, popular in the 1960s. It offered increased power and improved features.
Production
Production Years:
Approximately 1964 - 1967.
🏆 Awards & Recognition
Recognitions
Industry Impact:
Recognized as a reliable and powerful tractor for its time, contributing to Allis-Chalmers' strong market presence in the 1960s agricultural scene.
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