Target Audience:
Owners, operators, mechanics, and service departments maintaining Allis-Chalmers D-21, D-21 Series II, 210 (Two-Ten), and 220 (Two-Twenty) tractors.
Value Proposition:
Provides significant cost savings by empowering users to perform their own repairs and maintenance, reducing reliance on external service providers.
Accessibility:
Downloadable and accessible on various devices (PC, Mac, tablets, smartphones).
Ease Of Use:
Features easy-to-follow step-by-step instructions and illustrative pictures.
Completeness:
Covers all service and repair procedures from A-Z for all specified models and configurations.
Customer Satisfaction:
Customer Satisfaction Guaranteed
Systems Covered:
Engine, Fuel System, Cooling System, Lubrication System, Electrical System, Clutch, Transmission, Power Take-Off (PTO), Hydraulic System, Steering System, Front Axle, Rear Axle, Brakes, Sheet Metal, Operator Station, Troubleshooting, Specifications, Torque Values
Estimated Page Count:
Comprehensive (exact count not specified but implied to be extensive)
Type:
Workshop Service Repair Manual
Format:
Downloadable Digital File (PDF)
Engine Overhaul:
Complete engine rebuild procedures, including disassembly, inspection, component replacement, and reassembly for all covered models and engine variants.
Fuel System Service:
Detailed service and repair of the fuel injection system, fuel pump, filters, and related components.
Cooling System Maintenance:
Procedures for radiator service, thermostat replacement, water pump repair, and coolant system checks.
Lubrication System Repair:
Guidance on oil pump service, filter replacement, and lubrication passages for optimal engine performance.
Electrical System Diagnostics:
Comprehensive coverage of the starter, generator/alternator, battery, ignition system, lighting, and wiring harnesses with diagnostic flowcharts.
Clutch And Drivetrain:
Service and repair of the clutch assembly, including adjustment, replacement, and troubleshooting. Coverage extends to the transmission and PTO engagement mechanisms.
Transmission And Gearbox:
Detailed procedures for maintenance, repair, and overhaul of the transmission, including gear selection mechanisms and lubrication.
Power Take Off Pto:
Service and repair of the PTO engagement and drive components.
Hydraulic System Service:
In-depth coverage of the hydraulic pump, control valves, cylinders, hoses, and fluid reservoir for implement operation.
Steering System Repair:
Service and repair of the steering mechanism, including linkages and adjustments.
Front Axle And Suspension:
Maintenance and repair of the front axle components, including kingpins and bearings.
Rear Axle And Differential:
Detailed procedures for servicing and repairing the rear axle, differential, and final drives.
Braking System Service:
Comprehensive guide to brake system maintenance, repair, and adjustment for safe operation.
Sheet Metal And Body:
Information on body panel alignment, mounting, and repair.
Operator Station And Controls:
Details on servicing the operator's seat, controls, and dashboard instrumentation.
Maintenance Procedures:
Regular scheduled maintenance, lubrication points, filter changes, fluid level checks, and adjustments.
Troubleshooting Guides:
Systematic diagnostic procedures for identifying and resolving common and uncommon operational issues.
Repair Procedures:
Step-by-step instructions for component replacement, overhaul, and repair across all major tractor systems.
Rebuild Instructions:
Detailed guides for complete engine, transmission, and hydraulic system rebuilds.
Adjustment Procedures:
Precise instructions for calibrating and adjusting various systems, including clutch, brakes, and PTO engagement.
Disassembly And Assembly:
Comprehensive instructions for safely disassembling and reassembling all major tractor components.
Depth:
Complete Workshop Service: Covers everything from basic preventative maintenance and routine servicing to in-depth troubleshooting, diagnostics, component replacement, and complete unit overhauls.
Diagnostics:
Advanced diagnostic procedures, symptom-based troubleshooting charts, and electrical system schematics.
Repair Complexity:
Suitable for both novice mechanics and experienced technicians, with clear, sequential instructions and supporting visuals.
Engine Type:
Diesel (specific engine models vary by tractor variant, typically Allis-Chalmers diesel engines)
Engine Details:
The D-21 and its variants are known for robust diesel engines, often featuring direct injection. Specific displacements and cylinder counts would require referring to the detailed specifications within the manual for each model year and variant.
Horsepower Range:
The D-21 and its successors (210, 220) typically offered competitive horsepower for their class, with engines designed for heavy-duty farm work. Specific figures vary by model and engine option.
Torque Characteristics:
Engines are tuned for strong low-end torque, essential for pulling heavy loads in agricultural applications.
Injection System:
Typically Bosch or CAV fuel injection pumps, with direct injection.
Engine Oil Change:
Typically every 100-150 operating hours, or annually. Specific intervals are detailed in the manual.
Hydraulic Fluid Change:
Recommended intervals vary but often around 500-1000 operating hours. Manual specifies precise intervals and filter change recommendations.
Transmission Fluid Change:
As per manufacturer recommendations, typically at significant operating hour milestones. Manual provides exact guidance.
Engine Oil Viscosity:
Typically SAE 30W or 10W-30 (depending on ambient temperature), with specific API service classifications listed in the manual.
Hydraulic Fluid Type:
Allis-Chalmers hydraulic fluid, or equivalent universal tractor transmission fluid (UTTO) with appropriate specifications. Manual details correct type and viscosity.
Transmission Fluid Type:
Specific gear oil or UTTO as recommended for the transmission and final drives. Manual provides precise specifications.
Common Wear Points:
Typical wear issues on older tractors include clutch wear, hydraulic pump leaks, PTO clutch engagement problems, and potential governor issues. The manual addresses diagnosis and repair for these.
Electrical System Quirks:
Age-related issues with wiring harnesses, starter solenoids, and voltage regulators. Manual provides detailed wiring diagrams and troubleshooting.