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Aprilia Atlantic 500 2000-2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Model Years Covered: 2000, 2001, 2002, 2003, 2004 Product Name: Aprilia Atlantic 500 2000-2004 Factory Service Repair Manual Product Type: Factory Service Repair Manual 👋 Introduction Market Position Category: Maxi-scooter Segment: Premium touring/commuting maxi-scooter Competitive Analysis Competitors: Yamaha TMAX, Suzuki Burgman 400/650, Piaggio X9, Honda Silver Wing. Key Features Design Philosophy: Combines motorcycle-like handling with scooter convenience, featuring a powerful engine and comfortable ergonomics for long-distance touring and urban commuting. Target Audience: Riders seeking a capable and comfortable scooter for commuting, touring, and general use, with a preference for sporty aesthetics and performance. 📋 Manual Details Coverage Areas Scope: Complete Official Factory Service and Repair Documentation Page Count Estimated Pages: Hundreds Manual Type Type: Service Repair Manual Language Language: English (assumed, typical for factory manuals of this era and origin) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed inspection, disassembly, assembly, troubleshooting, and repair of the engine, including top-end, bottom-end, cooling system, lubrication system, and fuel injection. Transmission: CVT (Continuously Variable Transmission) service, including clutch, variator, belt inspection, and drive unit maintenance. Chassis: Frame, suspension (front forks, rear shock absorber), steering system, and wheel/tire servicing. Brakes: Front and rear brake system maintenance, including caliper service, hydraulic system bleeding, disc inspection, and pad replacement. Electrical: Wiring diagrams, ignition system, charging system (stator, regulator/rectifier), lighting, starter motor, battery, and electronic control unit (ECU) diagnostics. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injector servicing, and throttle body cleaning. Cooling System: Radiator, coolant hoses, water pump, thermostat, and fan operation and maintenance. Exhaust System: Catalytic converter inspection, muffler servicing, and exhaust gasket replacement. Bodywork: Panel removal and installation, seat service, fairing components, and storage compartment access. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain/belt adjustment (if applicable), spark plug replacement, and general inspection checklists. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable for the era's diagnostics), and symptom-based solutions. Repair And Rebuild: Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly, including internal engine components and drivetrain. Calibration And Adjustment: Mixture adjustments, idle speed settings, timing checks, and brake lever/pedal adjustments. Wiring Diagrams: Comprehensive electrical schematics for all systems, aiding in fault diagnosis and component testing. Torque Specifications: Precise torque values for all critical fasteners to ensure proper assembly and prevent damage. Special Tools: Identification and usage instructions for specialized tools required for specific service procedures. Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to full engine rebuilds and complex electrical diagnostics. Suitable for both professional technicians and skilled DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable due to PDF format, allowing quick access to information. Print Quality Printability: Printable, allowing for physical copies for workshop use. Binding Type Binding: N/A (Digital PDF, user prints and binds) Paper Type Paper: N/A (Digital PDF, user prints on desired paper) ⚙️ Engine Specifications Primary Engine Type: Four-stroke, single-cylinder, liquid-cooled Displacement: 460 cc Bore X Stroke: 92 mm x 69 mm Compression Ratio: 10.5:1 (typical for this engine) Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 34-39 HP (at crankshaft, depending on specific market tuning) Torque: Approx. 45-48 Nm (at crankshaft, depending on specific market tuning) Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (minimum 95 RON recommended) Lubrication Oil Type: SAE 10W-40 or 15W-50 API SG/SH or JASO MA certified motorcycle oil Oil Capacity: Approx. 1.7 - 1.8 liters (including filter change, refer to manual for exact) Cooling System Coolant Type: Ethylene glycol-based antifreeze mixture (50% coolant, 50% distilled water) Ignition System: Electronic CDI (Capacitor Discharge Ignition) with variable advance Spark Plug Type: NGK CR8E or equivalent (refer to manual for specific part number) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch Optional Options: N/A (CVT is standard) Features Drive: Belt drive to rear wheel Gear Reduction: Integral reduction gears (specific ratios available in manual) Fluid Specifications Transmission Oil: Specific gear oil for final drive, consult manual. CVT belt and variator system typically does not require separate lubrication. 📐 Dimensions Exterior Length: Approx. 2230 mm (refer to manual for exact) Width: Approx. 780 mm (refer to manual for exact) Height: Approx. 1360 mm (refer to manual for exact) Wheelbase: Approx. 1570 mm (refer to manual for exact) Weights Dry Weight: Approx. 190 kg (refer to manual for exact) Wet Weight: Approx. 205 kg (fully fueled and with fluids, refer to manual for exact) Payload Capacity: Refer to manual for specific weight limits Cargo Underseat Storage: Significant capacity, typically able to store two full-face helmets. 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/scooter safety ratings are typically not standardized like automobiles). Active Features Brakes: Front and rear disc brakes. Optional ABS was available on some models/markets, consult...
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SKU: 364136
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Aprilia Atlantic 500 2000-2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500
Model Years Covered:
2000, 2001, 2002, 2003, 2004
Product Name:
Aprilia Atlantic 500 2000-2004 Factory Service Repair Manual
Product Type:
Factory Service Repair Manual
👋 Introduction
Market Position
Category:
Maxi-scooter
Segment:
Premium touring/commuting maxi-scooter
Competitive Analysis
Competitors:
Yamaha TMAX, Suzuki Burgman 400/650, Piaggio X9, Honda Silver Wing.
Key Features
Design Philosophy:
Combines motorcycle-like handling with scooter convenience, featuring a powerful engine and comfortable ergonomics for long-distance touring and urban commuting.
Target Audience:
Riders seeking a capable and comfortable scooter for commuting, touring, and general use, with a preference for sporty aesthetics and performance.
📋 Manual Details
Coverage Areas
Scope:
Complete Official Factory Service and Repair Documentation
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Service Repair Manual
Language
Language:
English (assumed, typical for factory manuals of this era and origin)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed inspection, disassembly, assembly, troubleshooting, and repair of the engine, including top-end, bottom-end, cooling system, lubrication system, and fuel injection.
Transmission:
CVT (Continuously Variable Transmission) service, including clutch, variator, belt inspection, and drive unit maintenance.
Chassis:
Frame, suspension (front forks, rear shock absorber), steering system, and wheel/tire servicing.
Brakes:
Front and rear brake system maintenance, including caliper service, hydraulic system bleeding, disc inspection, and pad replacement.
Electrical:
Wiring diagrams, ignition system, charging system (stator, regulator/rectifier), lighting, starter motor, battery, and electronic control unit (ECU) diagnostics.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injector servicing, and throttle body cleaning.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, and fan operation and maintenance.
Exhaust System:
Catalytic converter inspection, muffler servicing, and exhaust gasket replacement.
Bodywork:
Panel removal and installation, seat service, fairing components, and storage compartment access.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain/belt adjustment (if applicable), spark plug replacement, and general inspection checklists.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable for the era's diagnostics), and symptom-based solutions.
Repair And Rebuild:
Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly, including internal engine components and drivetrain.
Calibration And Adjustment:
Mixture adjustments, idle speed settings, timing checks, and brake lever/pedal adjustments.
Wiring Diagrams:
Comprehensive electrical schematics for all systems, aiding in fault diagnosis and component testing.
Torque Specifications:
Precise torque values for all critical fasteners to ensure proper assembly and prevent damage.
Special Tools:
Identification and usage instructions for specialized tools required for specific service procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic owner maintenance to full engine rebuilds and complex electrical diagnostics. Suitable for both professional technicians and skilled DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable due to PDF format, allowing quick access to information.
Print Quality
Printability:
Printable, allowing for physical copies for workshop use.
Binding Type
Binding:
N/A (Digital PDF, user prints and binds)
Paper Type
Paper:
N/A (Digital PDF, user prints on desired paper)
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, single-cylinder, liquid-cooled
Displacement:
460 cc
Bore X Stroke:
92 mm x 69 mm
Compression Ratio:
10.5:1 (typical for this engine)
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 34-39 HP (at crankshaft, depending on specific market tuning)
Torque:
Approx. 45-48 Nm (at crankshaft, depending on specific market tuning)
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended)
Lubrication
Oil Type:
SAE 10W-40 or 15W-50 API SG/SH or JASO MA certified motorcycle oil
Oil Capacity:
Approx. 1.7 - 1.8 liters (including filter change, refer to manual for exact)
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze mixture (50% coolant, 50% distilled water)
Ignition
System:
Electronic CDI (Capacitor Discharge Ignition) with variable advance
Spark Plug
Type:
NGK CR8E or equivalent (refer to manual for specific part number)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch
Optional
Options:
N/A (CVT is standard)
Features
Drive:
Belt drive to rear wheel
Gear Reduction:
Integral reduction gears (specific ratios available in manual)
Fluid Specifications
Transmission Oil:
Specific gear oil for final drive, consult manual. CVT belt and variator system typically does not require separate lubrication.
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (refer to manual for exact)
Width:
Approx. 780 mm (refer to manual for exact)
Height:
Approx. 1360 mm (refer to manual for exact)
Wheelbase:
Approx. 1570 mm (refer to manual for exact)
Weights
Dry Weight:
Approx. 190 kg (refer to manual for exact)
Wet Weight:
Approx. 205 kg (fully fueled and with fluids, refer to manual for exact)
Payload Capacity:
Refer to manual for specific weight limits
Cargo
Underseat Storage:
Significant capacity, typically able to store two full-face helmets.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle/scooter safety ratings are typically not standardized like automobiles).
Active Features
Brakes:
Front and rear disc brakes. Optional ABS was available on some models/markets, consult manual for specific vehicle configuration.
Lighting:
Headlight, tail light, brake light, turn signals.
Passive Features
Frame Construction:
Steel frame, designed for stability and handling.
💡 Technology Features
Infotainment
Features:
Basic instrumentation typical for its era: speedometer, tachometer, fuel gauge, odometer, trip meter, coolant temperature indicator. No advanced infotainment systems expected.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) may be present on some models, check vehicle specifications and manual for confirmation.
Connectivity
Features:
No integrated smartphone connectivity or Bluetooth features typical for this period.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km or 6 months (refer to manual for exact intervals and conditions).
Air Filter:
Inspect every 5,000 km, replace as needed.
Spark Plug:
Replace every 10,000 km or as per manual recommendation.
Cvt Belt:
Inspect every 10,000 km, replace as recommended (typically 20,000-30,000 km depending on usage).
Coolant Flush:
Every 2 years or 20,000 km (refer to manual for exact).
Fluid Specifications
Brake Fluid:
DOT 4 (refer to manual for specific type and change intervals).
Coolant:
50/50 mix of ethylene glycol coolant and distilled water.
Known Issues
Common Wear Items:
CVT belt wear, water pump seal leaks, stator failure, regulator/rectifier issues, front fork seal leaks.
Common Issues
Electrical Gremlins:
Intermittent electrical faults can occur, often related to wiring harness connections or component failure (e.g., ignition switch, ECU). Detailed diagnostics in manual are crucial.
Cooling System Performance:
Overheating can occur if the cooling system is not maintained properly (low coolant, blocked radiator, faulty thermostat). The manual details checks for these issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its high-performance motorcycles and scooters, often with a racing heritage.
Model Evolution
Development:
The Atlantic 500 was Aprilia's flagship maxi-scooter, developed to compete in the growing large-displacement scooter market, offering a blend of performance, comfort, and practicality.
Production
Manufacturing Location:
Italy
Production Period:
Introduced around 2000, with the 500cc model being a significant player until later iterations or replacements.
🏆 Awards & Recognition
Recognitions
Awards Received:
Specific awards are not widely documented, but the model was generally well-regarded for its performance and comfort in its segment.
Ratings
Segment Performance:
Considered a strong contender in the large-displacement maxi-scooter market for its power and handling characteristics.
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