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Aprilia Atlantic 500 2006 Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Year: 2006 Vehicle Type: Scooter (Maxi-Scooter) Codes Engine Code: M357ME (Piaggio LEADER engine variant) 👋 Introduction Market Position Segment: Premium Maxi-Scooter segment, catering to commuters and touring riders seeking comfort, performance, and practicality. Target Audience: Experienced riders and professional motorcycle technicians. Competitive Analysis Competitors: Suzuki Burgman 400/650, Yamaha TMAX, Honda Silver Wing. Key Features Vehicle: Spacious underseat storage, comfortable seating, powerful engine, aerodynamic fairing, robust build quality, advanced braking systems. Manual: Instant download, detailed technical information, professional focus, comprehensive system coverage. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair and service for the Aprilia Atlantic 500 (2006 model year). Secondary Coverage: Troubleshooting, maintenance, diagnostics, and component-level repair procedures. Page Count Estimated Page Count: 300-400 (estimated for a typical comprehensive service manual of this type) Manual Type Type: Repair Service Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, disassembly, assembly, component identification, timing, valve clearance adjustment, cooling system, lubrication system, fuel injection system (EFI), ignition system. Transmission: CVT (Continuously Variable Transmission) service, variator, clutch, final drive, gearbox disassembly and assembly, fluid specifications. Brakes: Hydraulic brake system service, front and rear caliper overhauls, brake pad replacement, fluid bleeding, master cylinder service, ABS system (if equipped). Electrical: Complete wiring diagrams, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, battery maintenance, fuses, relays, ECU diagnostics, instrument panel. Suspension: Front fork service (seals, oil replacement), rear shock absorber replacement, linkage inspection. Chassis: Frame inspection, steering head bearing service, bodywork panel removal/installation, seat, fairings, fenders. Fuel System: Fuel tank, fuel pump, fuel filter replacement, throttle body cleaning, injector diagnostics. Procedures Included Maintenance: Regular scheduled maintenance, oil and filter changes, air filter replacement, spark plug replacement, coolant flush and replacement, brake fluid replacement, drive belt inspection and replacement. Troubleshooting: Diagnostic flowcharts for common starting, running, and electrical issues. Symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major components and systems, including complete engine rebuilds and transmission overhauls. Diagnostics: Diagnostic trouble codes (DTCs) for EFI system, sensor testing procedures, ECU connector pinouts. Technical Depth Depth: Designed for professional technicians, offering detailed specifications, torque values, and advanced diagnostic procedures. Suitable for both routine maintenance and complex repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable, enabling quick navigation to specific topics. Print Quality Quality: High-resolution, ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single Cylinder, Liquid-Cooled, SOHC, 4 Valves Displacement: 460 cc Bore X Stroke: 92 mm x 69 mm Compression Ratio: 10.5:1 Performance Horsepower: Approx. 34 hp @ 7,000 rpm (claimed) Torque: Approx. 37 Nm @ 5,500 rpm (claimed) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin or similar. Fuel Type: Unleaded gasoline (minimum 95 RON recommended) Cooling System Type: Liquid-cooled Coolant Type: Ethylene glycol-based antifreeze coolant (specific Aprilia/Piaggio specification likely detailed in manual) Lubrication Oil Type: SAE 15W-40 or 10W-40 API SG/SH/SJ or higher (specific Aprilia recommendation in manual) Oil Capacity: Approx. 1.6 - 1.8 liters (with filter change, specific value in manual) Ignition Type: Electronic ignition (CDI or ECU controlled) Spark Plug: NGK CR8E or equivalent (verify in manual) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with torque converter Drive: Belt drive to rear wheel via reduction gears Features Clutch: Centrifugal automatic clutch Final Drive Oil: Gear oil SAE 80W-90 API GL-4 (specific Aprilia specification in manual) Final Drive Oil Capacity: Approx. 0.2 liters (verify in manual) 📐 Dimensions Exterior Length: Approx. 2250 mm Width: Approx. 780 mm Height: Approx. 1430 mm Wheelbase: Approx. 1570 mm Weights Dry Weight: Approx. 205 kg Wet Weight: Approx. 220 kg (estimated) Max Payload: Approx. 180 kg (rider + passenger + luggage) Cargo Underseat Storage: Spacious, typically fits two full-face helmets. 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycles/Scooters are not typically subjected to the same standardized crash testing as cars.) Active Features Brakes: Front: Dual disc brakes with 2-piston calipers. Rear: Single disc brake with 2-piston caliper. ABS available on some versions. Lighting: Halogen headlamp, LED taillight, integrated turn signals. Passive Features Frame Construction: Steel backbone frame. Tires: Front: 14-inch. Rear: 15-inch. Specific tire sizes and pressure recommendations detailed in manual. Handlebars: Integrated handguards for weather protection and impact resistance. 💡 Technology Features Infotainment Dashboard: Analog speedometer and tachometer, digital display for odometer, trip meter, fuel level, coolant temperature, clock. Audio: No integrated audio system. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some models/markets. Connectivity Charging Ports: May include a 12V power outlet for accessory charging (verify in manual). 🔧 Maintenance Service Intervals Oil Change: Every 3,000 - 5,000 km or annually, whichever comes first (verify in manual). Air Filter: Inspect every 5,000 km, replace as needed...
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SKU: 561021
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Aprilia Atlantic 500 2006 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500
Year:
2006
Vehicle Type:
Scooter (Maxi-Scooter)
Codes
Engine Code:
M357ME (Piaggio LEADER engine variant)
👋 Introduction
Market Position
Segment:
Premium Maxi-Scooter segment, catering to commuters and touring riders seeking comfort, performance, and practicality.
Target Audience:
Experienced riders and professional motorcycle technicians.
Competitive Analysis
Competitors:
Suzuki Burgman 400/650, Yamaha TMAX, Honda Silver Wing.
Key Features
Vehicle:
Spacious underseat storage, comfortable seating, powerful engine, aerodynamic fairing, robust build quality, advanced braking systems.
Manual:
Instant download, detailed technical information, professional focus, comprehensive system coverage.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive repair and service for the Aprilia Atlantic 500 (2006 model year).
Secondary Coverage:
Troubleshooting, maintenance, diagnostics, and component-level repair procedures.
Page Count
Estimated Page Count:
300-400 (estimated for a typical comprehensive service manual of this type)
Manual Type
Type:
Repair Service Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, disassembly, assembly, component identification, timing, valve clearance adjustment, cooling system, lubrication system, fuel injection system (EFI), ignition system.
Transmission:
CVT (Continuously Variable Transmission) service, variator, clutch, final drive, gearbox disassembly and assembly, fluid specifications.
Brakes:
Hydraulic brake system service, front and rear caliper overhauls, brake pad replacement, fluid bleeding, master cylinder service, ABS system (if equipped).
Electrical:
Complete wiring diagrams, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, battery maintenance, fuses, relays, ECU diagnostics, instrument panel.
Suspension:
Front fork service (seals, oil replacement), rear shock absorber replacement, linkage inspection.
Chassis:
Frame inspection, steering head bearing service, bodywork panel removal/installation, seat, fairings, fenders.
Fuel System:
Fuel tank, fuel pump, fuel filter replacement, throttle body cleaning, injector diagnostics.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil and filter changes, air filter replacement, spark plug replacement, coolant flush and replacement, brake fluid replacement, drive belt inspection and replacement.
Troubleshooting:
Diagnostic flowcharts for common starting, running, and electrical issues. Symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major components and systems, including complete engine rebuilds and transmission overhauls.
Diagnostics:
Diagnostic trouble codes (DTCs) for EFI system, sensor testing procedures, ECU connector pinouts.
Technical Depth
Depth:
Designed for professional technicians, offering detailed specifications, torque values, and advanced diagnostic procedures. Suitable for both routine maintenance and complex repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, enabling quick navigation to specific topics.
Print Quality
Quality:
High-resolution, ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Single Cylinder, Liquid-Cooled, SOHC, 4 Valves
Displacement:
460 cc
Bore X Stroke:
92 mm x 69 mm
Compression Ratio:
10.5:1
Performance
Horsepower:
Approx. 34 hp @ 7,000 rpm (claimed)
Torque:
Approx. 37 Nm @ 5,500 rpm (claimed)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin or similar.
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended)
Cooling System
Type:
Liquid-cooled
Coolant Type:
Ethylene glycol-based antifreeze coolant (specific Aprilia/Piaggio specification likely detailed in manual)
Lubrication
Oil Type:
SAE 15W-40 or 10W-40 API SG/SH/SJ or higher (specific Aprilia recommendation in manual)
Oil Capacity:
Approx. 1.6 - 1.8 liters (with filter change, specific value in manual)
Ignition
Type:
Electronic ignition (CDI or ECU controlled)
Spark Plug:
NGK CR8E or equivalent (verify in manual)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with torque converter
Drive:
Belt drive to rear wheel via reduction gears
Features
Clutch:
Centrifugal automatic clutch
Final Drive Oil:
Gear oil SAE 80W-90 API GL-4 (specific Aprilia specification in manual)
Final Drive Oil Capacity:
Approx. 0.2 liters (verify in manual)
📐 Dimensions
Exterior
Length:
Approx. 2250 mm
Width:
Approx. 780 mm
Height:
Approx. 1430 mm
Wheelbase:
Approx. 1570 mm
Weights
Dry Weight:
Approx. 205 kg
Wet Weight:
Approx. 220 kg (estimated)
Max Payload:
Approx. 180 kg (rider + passenger + luggage)
Cargo
Underseat Storage:
Spacious, typically fits two full-face helmets.
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycles/Scooters are not typically subjected to the same standardized crash testing as cars.)
Active Features
Brakes:
Front: Dual disc brakes with 2-piston calipers. Rear: Single disc brake with 2-piston caliper. ABS available on some versions.
Lighting:
Halogen headlamp, LED taillight, integrated turn signals.
Passive Features
Frame Construction:
Steel backbone frame.
Tires:
Front: 14-inch. Rear: 15-inch. Specific tire sizes and pressure recommendations detailed in manual.
Handlebars:
Integrated handguards for weather protection and impact resistance.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer and tachometer, digital display for odometer, trip meter, fuel level, coolant temperature, clock.
Audio:
No integrated audio system.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some models/markets.
Connectivity
Charging Ports:
May include a 12V power outlet for accessory charging (verify in manual).
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 - 5,000 km or annually, whichever comes first (verify in manual).
Air Filter:
Inspect every 5,000 km, replace as needed or every 10,000 - 15,000 km (verify in manual).
Spark Plug:
Replace every 10,000 - 15,000 km or as recommended (verify in manual).
Belt Drive:
Inspect CVT belt for wear and cracks every 10,000 km, replace by 20,000 km or as per wear indicators (verify in manual).
Coolant Flush:
Every 2 years or 20,000 km (verify in manual).
Brake Fluid Replace:
Every 2 years (verify in manual).
Fluid Specifications
Engine Oil:
See engine_specs.oil_type
Final Drive Oil:
See transmission.final_drive_oil
Brake Fluid:
DOT 4 (verify in manual)
Coolant:
See engine_specs.coolant_type
Known Issues
Common Problems:
Potential for stator failure, regulator/rectifier issues (common to many scooters of this era), occasional fuel pump issues, wear on CVT components (belt, rollers, clutch shoes) due to high mileage. Battery charging system diagnostics are crucial.
Manual Benefit For Issues:
The manual provides diagnostic procedures and part numbers to address these common issues effectively.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters.
Model Evolution
Atlantic Lineage:
The Atlantic line was Aprilia's offering in the maxi-scooter segment, known for combining Piaggio Group's reliable engines with Aprilia's chassis and styling expertise.
Production
Production Period:
The Atlantic 500 was produced from the early 2000s until the mid-2010s, with various engine sizes and updates.
Manufacturing Location:
Primarily Italy, utilizing Piaggio Group components and manufacturing capabilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards for this model year are not widely publicized, but Aprilia scooters generally receive praise for performance and handling.)
Ratings
Rider Reviews:
Generally well-regarded for comfort, long-distance capability, and powerful engine performance in the maxi-scooter class.
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