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Manual Details
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Coverage Areas
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Primary Coverage:
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Service, Repair, Maintenance, Troubleshooting, Diagnostics
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Model Coverage:
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All Aprilia Atlantic 500 models from 2002 to present (as per 'Onwards' specification)
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Page Count
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Estimated Page Count:
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Likely 300+ pages (typical for comprehensive workshop manuals)
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Manual Type
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Type:
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Workshop Repair Manual / Service Manual
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Language
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Language:
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Likely English (common for international market manuals), potentially multilingual
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Format
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Format:
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Digital Download (Instant Download specified)
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Manual Coverage
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Systems Covered
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Engine:
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Engine disassembly, assembly, internal components, lubrication system, cooling system, fuel injection, ignition system, emissions control.
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Transmission:
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Automatic transmission (CVT - Continuously Variable Transmission) overhaul, belt replacement, clutch inspection, gear oil specifications.
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Chassis:
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Frame, suspension (front and rear), steering system, wheel bearing service, swingarm maintenance.
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Brakes:
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Hydraulic brake system servicing, brake pad replacement, caliper overhaul, brake fluid specifications and bleeding procedures, ABS system (if equipped).
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Electrical:
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Wiring diagrams, lighting systems, starter system, charging system, battery maintenance, instrument cluster, EFI control unit diagnostics, fault code interpretation.
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Bodywork:
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Fairing removal and installation, seat removal, storage compartment access, cosmetic component care.
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Procedures Included
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Maintenance:
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Scheduled maintenance tasks, oil and filter changes, air filter service, spark plug replacement, valve clearance adjustment, drive belt inspection and replacement.
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Troubleshooting:
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Systematic diagnostic procedures for common issues, fault finding guides, symptom-based troubleshooting charts.
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Repair:
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Detailed step-by-step instructions for component removal, repair, and reassembly for all major vehicle systems.
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Diagnostics:
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Guidance on using diagnostic tools, understanding sensor data, interpreting error codes, and performing system checks.
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Technical Depth
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Depth:
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Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds, including electrical system diagnostics.
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Engine Specifications
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Primary Engine
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Engine Type:
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4-stroke, liquid-cooled, SOHC, 4-valve single-cylinder
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Displacement:
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Approximately 460cc (exact may vary slightly by year/market)
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Bore X Stroke:
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Specifications would be detailed in the manual, e.g., 92mm x 69mm
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Compression Ratio:
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Details in manual, typically around 10.5:1
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Performance
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Horsepower:
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Typically in the range of 30-35 HP (exact figures in manual)
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Torque:
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Details in manual, providing strong low-end and mid-range torque for acceleration.
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Fuel System
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Fuel Delivery:
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Electronic Fuel Injection (EFI) with throttle body, injectors, and ECU.
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Fuel Type:
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Unleaded gasoline (RON 95 or higher recommended, check manual for exact octane rating).
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Lubrication
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Oil Type:
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Likely 10W-40 or 15W-50 synthetic or semi-synthetic motorcycle oil, meeting API SG or higher and JASO MA/MA2 standards (confirm in manual).
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Oil Capacity:
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Approximately 1.6 - 1.8 liters (including filter change), specific amount in manual.
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Dimensions
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Exterior
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Length:
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Specifications vary slightly by year, but generally around 2150 mm
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Width:
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Typically around 780 mm (at handlebars)
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Height:
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Generally around 1400 mm (including windscreen)
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Weights
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Dry Weight:
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Approximately 185-195 kg (dry, depending on equipment)
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Wet Weight:
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Likely around 200-210 kg (wet, with fluids)
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Max Payload:
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Refer to manual for specific rider and cargo limits.
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Capacities
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Fuel Tank Capacity:
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Approximately 15-17 liters (check manual for exact capacity)
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 5,000 km or 6 months, but exact interval for specific models and oil types should be verified in the manual.
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Air Filter Interval:
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Inspection every 5,000 km, replacement as needed or at specified intervals (e.g., 10,000-15,000 km, refer to manual).
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Spark Plug Interval:
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Recommended replacement every 10,000-15,000 km, depending on spark plug type (confirm in manual).
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Valve Clearance Interval:
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Typically checked at 10,000-20,000 km intervals. Crucial for engine performance and longevity, detailed adjustment in manual.
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Drive Belt Interval:
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Inspection recommended every 10,000 km, replacement typically between 20,000-30,000 km, or sooner if wear is evident. Manual provides specific wear limits.
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Fluid Specifications
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Coolant Type:
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Ethylene glycol-based coolant for liquid-cooled engines. Specific mixture ratio (e.g., 50/50 water/antifreeze) and type (e.g., HOAT) detailed in manual.
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Brake Fluid Type:
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DOT 4 or DOT 5.1 hydraulic brake fluid (confirm specific DOT rating in manual).
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Known Issues
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Common Wear Items:
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Drive belt wear, variator rollers, brake pads, suspension bushings, wheel bearings, occasional stator or rectifier issues.
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Preventative Maintenance
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Importance:
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Adherence to the service schedule outlined in the manual is critical for reliability and performance, particularly for the CVT and engine.
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