Aprilia Atlantic Sprint 125 200 250 500 Service Repair Manual 2002 Onwards

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic Variant: Sprint Engine Displacements Covered: 125cc, 200cc, 250cc, 500cc Model Years Covered: 2002 onwards Codes Chassis Codes: Varying by specific model year and engine size (e.g., AP1A for 125, AP2A for 200, AP3A for 250, AP5A for 500 - specific codes require manual reference) Engine Codes: Varying by specific engine variant and year (e.g., Rotax 4-stroke engines for some models, Piaggio Master engines for others - specific codes require manual reference) 👋 Introduction Market Position Segment: Maxi-scooter segment, targeting urban commuters and touring riders seeking comfort and performance. Aprilia Positioning: Aprilia is known for its sporty heritage and performance-oriented motorcycles and scooters. The Atlantic series aimed to combine practicality with a more upscale and dynamic riding experience compared to some competitors. Competitive Analysis Competitors: Competed against models like the Piaggio X9, Yamaha X-MAX, Suzuki Burgman, and Kymco Downtown scooters of similar engine capacities during its production run. Key Features Design: Sleek, aerodynamic styling, comfortable ergonomics, large under-seat storage, and good weather protection. Performance: Offered a range of engine sizes to cater to different needs, from city commuting (125cc) to highway cruising (500cc), with respectable performance figures for the class. Manual Value: Provides essential knowledge for owners and technicians to maintain, diagnose, and repair the scooter, extending its lifespan and ensuring optimal performance. 📋 Manual Details Coverage Areas Coverage: All major repair topics A-Z, all models within the specified displacements and years Page Count Estimated Pages: Likely 500+ pages, typical for comprehensive workshop manuals covering multiple variants. Manual Type Type: Service Repair Workshop Manual Language Language: English (implied by product description, standard for international sales) Format Format: PDF File Format File Type: PDF (Portable Document Format) Searchability: Typically searchable text within PDF format, allowing quick access to specific topics. Print Quality Printability: Designed to be printable for physical reference. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, inspection, and repair procedures for all engine variants (125cc, 200cc, 250cc, 500cc). Includes top-end (cylinder head, valves, piston), bottom-end (crankshaft, connecting rod, bearings), lubrication system, cooling system (radiator, water pump), fuel injection system, ignition system, and exhaust system. Transmission: Automatic Continuously Variable Transmission (CVT) system. Includes variator, clutch, drive belt inspection and replacement, torque converter, and related components. Explains operation, maintenance, and troubleshooting. Chassis: Frame, suspension (front fork, rear shock absorber), steering system, wheels, and bearings. Includes disassembly, inspection, maintenance, and adjustment procedures. May also cover body panels and mounting. Brakes: Hydraulic braking system (front and rear). Includes brake caliper, master cylinder, brake lines, brake pads, brake discs, and ABS system if equipped. Covers bleeding, fluid replacement, and component inspection. Electrical: Wiring diagrams, lighting system (headlight, taillight, turn signals), battery, charging system (alternator/stator, regulator/rectifier), starter system, ignition system components, instrument panel, and electronic control unit (ECU) diagnostics. Troubleshooting guides for electrical faults. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, and throttle body. Includes cleaning, testing, and replacement procedures. Specifics on fuel injection control and sensors. Cooling System: Radiator, coolant hoses, thermostat, water pump, and fan. Covers coolant type, capacity, flushing, and component testing. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug checks and replacement, brake fluid checks and changes, coolant checks and changes, tire pressure checks, chain/belt inspection (if applicable), general lubrication. Troubleshooting: Diagnostic procedures for common starting issues, running problems, electrical faults, brake issues, and suspension problems. Includes symptom-based troubleshooting guides. Engine Rebuild: Complete engine disassembly, cleaning, inspection of internal components (pistons, rings, valves, crankshaft, bearings), measurement of clearances, and reassembly with torque specifications. Transmission Service: CVT belt replacement, roller replacement, clutch shoe inspection, and any gearbox oil changes/checks. Suspension And Steering: Front fork seal replacement, fork oil change, rear shock absorber removal and installation, steering bearing maintenance. Electrical Diagnostics: Reading diagnostic trouble codes (DTCs) if the model supports it, testing electrical components (sensors, actuators, coils), checking wiring continuity. Brake System Overhaul: Brake caliper rebuilding, master cylinder service, brake line replacement, ABS component testing (if applicable). Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and component rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts. Diagnostic Information: Includes diagnostic procedures, component testing specifications, and wiring diagrams for fault finding. Special Tools: Lists required special tools for specific procedures, essential for accurate repairs. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder engines. Specific engine architectures may vary slightly between displacements and engine suppliers (e.g., Rotax, Piaggio). Bore X Stroke 125Cc: Approx. 52.0 mm x 58.6 mm (typical for a 125cc class engine) Bore X Stroke 200Cc: Approx. 63.0 mm x 62.0 mm (typical for a 200cc class engine) Bore X Stroke 250Cc: Approx. 75.0 mm x 55.0 mm (typical for a 250cc class engine) Bore X Stroke 500Cc:...

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Tipo: Motorcycle

Proveedor:

SKU: 542240

Colecciones: ALL

Disponibilidad: En stock

Etiquetas: 2002 Aprilia Atlantic Sprint 125 Atlantic Sprint 200 Atlantic Sprint 500 Misc Motorcycle Motorcycles

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Atlantic

Variant:

Sprint

Engine Displacements Covered:

125cc, 200cc, 250cc, 500cc

Model Years Covered:

2002 onwards

Codes

Chassis Codes:

Varying by specific model year and engine size (e.g., AP1A for 125, AP2A for 200, AP3A for 250, AP5A for 500 - specific codes require manual reference)

Engine Codes:

Varying by specific engine variant and year (e.g., Rotax 4-stroke engines for some models, Piaggio Master engines for others - specific codes require manual reference)

👋 Introduction

Market Position

Segment:

Maxi-scooter segment, targeting urban commuters and touring riders seeking comfort and performance.

Aprilia Positioning:

Aprilia is known for its sporty heritage and performance-oriented motorcycles and scooters. The Atlantic series aimed to combine practicality with a more upscale and dynamic riding experience compared to some competitors.

Competitive Analysis

Competitors:

Competed against models like the Piaggio X9, Yamaha X-MAX, Suzuki Burgman, and Kymco Downtown scooters of similar engine capacities during its production run.

Key Features

Design:

Sleek, aerodynamic styling, comfortable ergonomics, large under-seat storage, and good weather protection.

Performance:

Offered a range of engine sizes to cater to different needs, from city commuting (125cc) to highway cruising (500cc), with respectable performance figures for the class.

Manual Value:

Provides essential knowledge for owners and technicians to maintain, diagnose, and repair the scooter, extending its lifespan and ensuring optimal performance.

📋 Manual Details

Coverage Areas

Coverage:

All major repair topics A-Z, all models within the specified displacements and years

Page Count

Estimated Pages:

Likely 500+ pages, typical for comprehensive workshop manuals covering multiple variants.

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English (implied by product description, standard for international sales)

Format

Format:

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Typically searchable text within PDF format, allowing quick access to specific topics.

Print Quality

Printability:

Designed to be printable for physical reference.

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper Quality:

N/A (Digital format)

📖 Manual Coverage

Systems Covered

Engine:

Detailed disassembly, assembly, inspection, and repair procedures for all engine variants (125cc, 200cc, 250cc, 500cc). Includes top-end (cylinder head, valves, piston), bottom-end (crankshaft, connecting rod, bearings), lubrication system, cooling system (radiator, water pump), fuel injection system, ignition system, and exhaust system.

Transmission:

Automatic Continuously Variable Transmission (CVT) system. Includes variator, clutch, drive belt inspection and replacement, torque converter, and related components. Explains operation, maintenance, and troubleshooting.

Chassis:

Frame, suspension (front fork, rear shock absorber), steering system, wheels, and bearings. Includes disassembly, inspection, maintenance, and adjustment procedures. May also cover body panels and mounting.

Brakes:

Hydraulic braking system (front and rear). Includes brake caliper, master cylinder, brake lines, brake pads, brake discs, and ABS system if equipped. Covers bleeding, fluid replacement, and component inspection.

Electrical:

Wiring diagrams, lighting system (headlight, taillight, turn signals), battery, charging system (alternator/stator, regulator/rectifier), starter system, ignition system components, instrument panel, and electronic control unit (ECU) diagnostics. Troubleshooting guides for electrical faults.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel injectors, and throttle body. Includes cleaning, testing, and replacement procedures. Specifics on fuel injection control and sensors.

Cooling System:

Radiator, coolant hoses, thermostat, water pump, and fan. Covers coolant type, capacity, flushing, and component testing.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug checks and replacement, brake fluid checks and changes, coolant checks and changes, tire pressure checks, chain/belt inspection (if applicable), general lubrication.

Troubleshooting:

Diagnostic procedures for common starting issues, running problems, electrical faults, brake issues, and suspension problems. Includes symptom-based troubleshooting guides.

Engine Rebuild:

Complete engine disassembly, cleaning, inspection of internal components (pistons, rings, valves, crankshaft, bearings), measurement of clearances, and reassembly with torque specifications.

Transmission Service:

CVT belt replacement, roller replacement, clutch shoe inspection, and any gearbox oil changes/checks.

Suspension And Steering:

Front fork seal replacement, fork oil change, rear shock absorber removal and installation, steering bearing maintenance.

Electrical Diagnostics:

Reading diagnostic trouble codes (DTCs) if the model supports it, testing electrical components (sensors, actuators, coils), checking wiring continuity.

Brake System Overhaul:

Brake caliper rebuilding, master cylinder service, brake line replacement, ABS component testing (if applicable).

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and component rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts.

Diagnostic Information:

Includes diagnostic procedures, component testing specifications, and wiring diagrams for fault finding.

Special Tools:

Lists required special tools for specific procedures, essential for accurate repairs.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, liquid-cooled, single-cylinder engines. Specific engine architectures may vary slightly between displacements and engine suppliers (e.g., Rotax, Piaggio).

Bore X Stroke 125Cc:

Approx. 52.0 mm x 58.6 mm (typical for a 125cc class engine)

Bore X Stroke 200Cc:

Approx. 63.0 mm x 62.0 mm (typical for a 200cc class engine)

Bore X Stroke 250Cc:

Approx. 75.0 mm x 55.0 mm (typical for a 250cc class engine)

Bore X Stroke 500Cc:

Approx. 94.0 mm x 71.0 mm (typical for a 500cc class engine, likely based on Piaggio Master engine)

Performance

Horsepower 125Cc:

Approx. 14-15 HP @ ~8,500 RPM (est.)

Horsepower 200Cc:

Approx. 18-20 HP @ ~8,000 RPM (est.)

Horsepower 250Cc:

Approx. 22-24 HP @ ~8,000 RPM (est.)

Horsepower 500Cc:

Approx. 40 HP @ ~7,000 RPM (est.)

Torque 125Cc:

Approx. 12-13 Nm @ ~7,000 RPM (est.)

Torque 200Cc:

Approx. 16-18 Nm @ ~6,500 RPM (est.)

Torque 250Cc:

Approx. 20-22 Nm @ ~6,500 RPM (est.)

Torque 500Cc:

Approx. 45-48 Nm @ ~5,500 RPM (est.)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Specific injection system brand may vary (e.g., Keihin, Magneti Marelli).

Ignition:

Electronic ignition with CDI or ECU control. Specific ignition system details will be in the manual.

Fuel Type:

Unleaded gasoline (Octane rating specification will be in the manual, typically 95 RON).

🔧 Transmission

Standard

Type:

Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch.

Optional

Optional Transmissions:

N/A (CVT is standard for all Atlantic Sprint models)

Features

Drive System:

Belt drive to the rear wheel.

Gear Ratios:

Continuously variable, managed by the variator and torque converter. Specific ratios for variator and clutch engagement/disengagement will be detailed in the manual.

📐 Dimensions

Exterior

Length:

Approx. 2100-2200 mm (varying slightly by model year and engine size)

Width:

Approx. 750-780 mm

Height:

Approx. 1400-1450 mm (seat height around 760-780 mm)

Interior

Seat Capacity:

1 Rider + Passenger

Cargo

Storage:

Large under-seat storage compartment, capable of holding one or two full-face helmets, depending on the model year and specific design.

Weights

Dry Weight 125Cc:

Approx. 160-170 kg (est.)

Dry Weight 250Cc:

Approx. 180-190 kg (est.)

Dry Weight 500Cc:

Approx. 210-220 kg (est.)

Fuel Tank Capacity:

Approx. 12-14 Liters (including reserve, specific capacity will be in the manual)

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Motorcycles and scooters typically do not undergo standardized crash testing like automobiles; safety is assessed through design and component functionality)

Active Features

Brakes:

Disc brakes front and rear. Some models may feature ABS (Anti-lock Braking System) as an option or standard. The manual will detail ABS operation and service.

Lighting:

Halogen or LED headlights, taillights, and turn signals for visibility. Integrated hazard lights.

Tires:

Tubeless tires for improved puncture resistance. Tire size specifications for front and rear will be detailed in the manual.

Passive Features

Frame Construction:

Steel frame construction providing rigidity and stability.

Suspension:

Telescopic front fork and twin rear shock absorbers for ride comfort and handling stability.

💡 Technology Features

Infotainment

Instrument Panel:

Features a combination of analog and digital instrumentation. Typically includes speedometer, tachometer, fuel gauge, coolant temperature gauge, odometer, trip meters, and warning lights. Specific features vary by model year and trim.

Driver Assistance

ABS System:

Available on some models, providing enhanced braking safety. Manual details its operation, diagnostics, and servicing requirements.

Connectivity

ECU Diagnostics:

Onboard diagnostics (OBD) capability for engine management and fault codes, accessible via specific diagnostic tools. The manual will outline diagnostic procedures and code meanings.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 km or annually. Manual will specify exact interval and oil type.

Air Filter Replacement:

Inspect every 5,000 km, replace as needed or every 10,000-15,000 km. Manual will provide specific guidance.

Spark Plug Replacement:

Inspect every 5,000 km, replace every 10,000-15,000 km. Manual will list correct spark plug part numbers and specifications.

Brake Fluid Change:

Every 2 years regardless of mileage. Manual will specify DOT fluid type (e.g., DOT 4).

Coolant Change:

Every 2-4 years or as specified by coolant type. Manual will detail coolant specifications and capacity.

Cvt Belt Replacement:

Inspect every 10,000 km, replace between 15,000-20,000 km or if signs of wear are present. Manual will provide specific wear limits and part numbers.

Fluid Specifications

Engine Oil Type:

Semi-synthetic or fully synthetic motorcycle oil, typically SAE 10W-40 or 15W-50, meeting API SG/SH/SJ or higher and JASO MA specifications. Manual will list precise viscosity and API/JASO ratings.

Engine Oil Capacity:

Approx. 1.0-1.5 Liters for 125-250cc, potentially higher for 500cc. Manual will provide exact capacity for dry fill and oil change with filter.

Coolant Type:

Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water. Manual will specify color or type (e.g., pink/orange for long-life).

Brake Fluid Type:

DOT 4 hydraulic brake fluid. Manual will specify if DOT 5.1 is permissible or required.

Known Issues

Common Wear Items:

CVT belt, drive rollers, clutch shoes, brake pads, front fork seals, and wheel bearings are common wear items. The manual guides on their inspection and replacement.

Potential Electrical Issues:

Wiring harness wear, faulty regulator/rectifier, or battery issues can occur over time. Manual provides troubleshooting for these.

Engine Reliability:

Generally considered reliable, but maintenance of cooling system and oil changes are critical, especially for higher mileage 500cc models. The manual details optimal care.

📚 Vehicle History

Brand Heritage

Aprilia Legacy:

Aprilia, an Italian manufacturer, has a strong racing pedigree in motorcycle sport, particularly in Grand Prix racing. This heritage influences their road-going performance motorcycles and scooters, emphasizing engineering and handling.

Model Evolution

Atlantic Series:

The Aprilia Atlantic series was a significant offering in the maxi-scooter market, evolving from earlier models to incorporate larger engines and more refined features. The Sprint designation typically refers to a sportier or more performance-oriented version within the Atlantic line.

Engine Options:

The availability of 125cc, 200cc, 250cc, and 500cc engines showcases Aprilia's strategy to provide a comprehensive range within the Atlantic platform, catering to various licensing regulations and rider preferences.

Production

Manufacturing Location:

Primarily manufactured in Italy.

Production Period:

The 2002 onwards designation indicates that the manual covers models from the early 2000s up to the most recent iterations of the Atlantic Sprint line before potential model discontinuation or significant redesign.

🏆 Awards & Recognition

Recognitions

Market Reception:

The Aprilia Atlantic series was generally well-received for its performance, handling, and styling, particularly the larger displacement models. It often competed strongly in reviews within its segment.

Ratings

Consumer Reviews:

Owners often praised its comfortable ride, powerful engines (especially the 500cc), and good build quality, though some noted specific maintenance requirements or component costs. The manual helps address these.

Certifications

Emissions Standards:

Models would comply with relevant European emissions standards (e.g., Euro 2, Euro 3) as applicable to their production year. Manual may contain specific emissions-related service information.