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Aprilia Atlantic Sprint 500 1997-2007 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic Sprint 500 Product Type: Full Service Repair Manual 👋 Introduction Market Position Category: Maxi-scooter Competitive Analysis Competitors: Suzuki Burgman 400/650, Yamaha Majesty 400, Honda Silver Wing 600, Piaggio X9 Evolution. Key Features Design Philosophy: Sporty styling combined with touring comfort and practicality, a premium offering in the maxi-scooter segment. Target Audience: Commuters seeking comfort and performance, touring riders, riders looking for a substantial step up from smaller scooters. 📋 Manual Details Coverage Areas Covered Years: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Page Count Estimated Pages: 450-600 Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, troubleshooting, component diagnostics (e.g., cylinder head, piston, crankshaft, valves), fuel injection system, ignition system, cooling system. Transmission: Automatic CVT (Continuously Variable Transmission) system maintenance and repair, clutch operation, belt inspection and replacement, gear reduction unit. Chassis: Frame inspection and repair, front suspension (telescopic forks), rear suspension (swingarm, shock absorber), steering system. Brakes: Front and rear hydraulic disc brake systems, brake pad replacement, caliper overhaul, master cylinder service, bleeding procedures, brake fluid specifications. Electrical: Wiring diagrams, starter system, charging system (alternator, regulator/rectifier), battery maintenance, lighting systems (headlight, taillight, turn signals), instrument cluster, fuel pump, ECU diagnostics. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, pressure regulator, throttle body. Body And Trim: Fairing removal and installation, seat assembly, storage compartment, body panel repairs. Cooling System: Radiator, cooling fan, thermostat, coolant types and capacities, flushing procedures. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements (air, oil, fuel), spark plug replacement, valve clearance adjustments, chain/belt inspection, brake fluid replacement. Troubleshooting: System-specific diagnostic procedures, fault code interpretation, common problem diagnosis and solutions. Repair: Step-by-step repair instructions for all major mechanical and electrical components, including disassembly, assembly, and part replacement. Diagnostics: Advanced diagnostic techniques, use of diagnostic tools, understanding sensor data, ECU relearn procedures. Technical Depth Depth: Comprehensive; covers from routine maintenance to complete engine and transmission rebuilds, including electrical system troubleshooting and chassis component repair. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Resolution: High-resolution, clear text and diagrams, suitable for printing. Binding Type Binding Format: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) Searchability Text Search: Searchable text content for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single Cylinder, Liquid-Cooled, SOHC Displacement: 460 cc Bore X Stroke: 92 mm x 69 mm (approximate, verify with manual) Compression Ratio: 10.0:1 (approximate, verify with manual) Performance Horsepower: Approx. 34-38 HP @ 7,000 RPM (verify with manual) Torque: Approx. 40-44 Nm @ 5,500 RPM (verify with manual) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (95 RON or higher recommended) Ignition System Ignition Type: Digital CDI Cooling System Cooling Method: Liquid-Cooled 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Features Drive Type: Belt Drive to Rear Wheel Clutch Type: Automatic Centrifugal Clutch Fluid Type Cvt Fluid: Specific CVT oil, typically SAE 10W-40 or equivalent (verify with manual for exact specification and capacity). 📐 Dimensions Exterior Length: Approx. 2230 mm Width: Approx. 790 mm Height: Approx. 1460 mm Wheelbase: Approx. 1550 mm Weights Dry Weight: Approx. 195-205 kg (verify with manual) Gross Vehicle Weight Rating: Approx. 370-390 kg (verify with manual) Cargo Underseat Storage: Generous underseat storage capable of holding one full-face helmet, often with additional space for small items. 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle/Scooter safety ratings are typically not standardized like automobiles; focus is on component integrity and design.) Active Features Brakes: Front and rear disc brakes, often with optional ABS (Anti-lock Braking System) on later models. The manual will detail ABS system diagnostics if equipped. Lighting: Halogen headlights, LED taillights/brake lights (depending on model year), ensuring good visibility. Passive Features Chassis Design: Robust frame construction providing stability and rider protection. Ergonomics: Comfortable seating position and controls designed for long-distance riding and rider fatigue reduction. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital odometer, fuel gauge, clock, and warning lights. Some models may have additional digital displays. Lighting Controls: Handlebar-mounted controls for headlights, turn signals, and horn. Driver Assistance ABS Availability: Optional on some later models (verify specific year and trim). The manual will detail the ABS system's operation and maintenance. Connectivity Diagnostic Port: On-board diagnostics (OBD) port for connecting diagnostic tools to read engine data and fault codes. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km or 6-12 months (verify with manual for specific intervals based on usage). Air Filter Replacement: Every 10,000 - 15,000 km or as needed based on operating conditions (check manual). Spark Plug Replacement: Every 10,000 - 15,000 km (recommend using NGK or equivalent specified in manual). Valve...
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SKU: 574556
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Aprilia Atlantic Sprint 500 1997-2007 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic Sprint 500
Product Type:
Full Service Repair Manual
👋 Introduction
Market Position
Category:
Maxi-scooter
Competitive Analysis
Competitors:
Suzuki Burgman 400/650, Yamaha Majesty 400, Honda Silver Wing 600, Piaggio X9 Evolution.
Key Features
Design Philosophy:
Sporty styling combined with touring comfort and practicality, a premium offering in the maxi-scooter segment.
Target Audience:
Commuters seeking comfort and performance, touring riders, riders looking for a substantial step up from smaller scooters.
📋 Manual Details
Coverage Areas
Covered Years:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Page Count
Estimated Pages:
450-600
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, troubleshooting, component diagnostics (e.g., cylinder head, piston, crankshaft, valves), fuel injection system, ignition system, cooling system.
Transmission:
Automatic CVT (Continuously Variable Transmission) system maintenance and repair, clutch operation, belt inspection and replacement, gear reduction unit.
Chassis:
Frame inspection and repair, front suspension (telescopic forks), rear suspension (swingarm, shock absorber), steering system.
Brakes:
Front and rear hydraulic disc brake systems, brake pad replacement, caliper overhaul, master cylinder service, bleeding procedures, brake fluid specifications.
Electrical:
Wiring diagrams, starter system, charging system (alternator, regulator/rectifier), battery maintenance, lighting systems (headlight, taillight, turn signals), instrument cluster, fuel pump, ECU diagnostics.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, pressure regulator, throttle body.
Body And Trim:
Fairing removal and installation, seat assembly, storage compartment, body panel repairs.
Cooling System:
Radiator, cooling fan, thermostat, coolant types and capacities, flushing procedures.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements (air, oil, fuel), spark plug replacement, valve clearance adjustments, chain/belt inspection, brake fluid replacement.
Troubleshooting:
System-specific diagnostic procedures, fault code interpretation, common problem diagnosis and solutions.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components, including disassembly, assembly, and part replacement.
Diagnostics:
Advanced diagnostic techniques, use of diagnostic tools, understanding sensor data, ECU relearn procedures.
Technical Depth
Depth:
Comprehensive; covers from routine maintenance to complete engine and transmission rebuilds, including electrical system troubleshooting and chassis component repair.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Resolution:
High-resolution, clear text and diagrams, suitable for printing.
Binding Type
Binding Format:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Searchability
Text Search:
Searchable text content for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Single Cylinder, Liquid-Cooled, SOHC
Displacement:
460 cc
Bore X Stroke:
92 mm x 69 mm (approximate, verify with manual)
Compression Ratio:
10.0:1 (approximate, verify with manual)
Performance
Horsepower:
Approx. 34-38 HP @ 7,000 RPM (verify with manual)
Torque:
Approx. 40-44 Nm @ 5,500 RPM (verify with manual)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (95 RON or higher recommended)
Ignition System
Ignition Type:
Digital CDI
Cooling System
Cooling Method:
Liquid-Cooled
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Features
Drive Type:
Belt Drive to Rear Wheel
Clutch Type:
Automatic Centrifugal Clutch
Fluid Type
Cvt Fluid:
Specific CVT oil, typically SAE 10W-40 or equivalent (verify with manual for exact specification and capacity).
📐 Dimensions
Exterior
Length:
Approx. 2230 mm
Width:
Approx. 790 mm
Height:
Approx. 1460 mm
Wheelbase:
Approx. 1550 mm
Weights
Dry Weight:
Approx. 195-205 kg (verify with manual)
Gross Vehicle Weight Rating:
Approx. 370-390 kg (verify with manual)
Cargo
Underseat Storage:
Generous underseat storage capable of holding one full-face helmet, often with additional space for small items.
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle/Scooter safety ratings are typically not standardized like automobiles; focus is on component integrity and design.)
Active Features
Brakes:
Front and rear disc brakes, often with optional ABS (Anti-lock Braking System) on later models. The manual will detail ABS system diagnostics if equipped.
Lighting:
Halogen headlights, LED taillights/brake lights (depending on model year), ensuring good visibility.
Passive Features
Chassis Design:
Robust frame construction providing stability and rider protection.
Ergonomics:
Comfortable seating position and controls designed for long-distance riding and rider fatigue reduction.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, fuel gauge, clock, and warning lights. Some models may have additional digital displays.
Lighting Controls:
Handlebar-mounted controls for headlights, turn signals, and horn.
Driver Assistance
ABS Availability:
Optional on some later models (verify specific year and trim). The manual will detail the ABS system's operation and maintenance.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for connecting diagnostic tools to read engine data and fault codes.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km or 6-12 months (verify with manual for specific intervals based on usage).
Air Filter Replacement:
Every 10,000 - 15,000 km or as needed based on operating conditions (check manual).
Spark Plug Replacement:
Every 10,000 - 15,000 km (recommend using NGK or equivalent specified in manual).
Valve Clearance Check:
Every 10,000 - 20,000 km (crucial for performance and engine longevity, verify interval).
Fluid Specifications
Engine Oil:
API SG/SH/SJ or JASO MA/MA2, SAE 10W-40 or SAE 15W-50 (verify specific viscosity and grade in manual).
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Use a quality brand specified in the manual.
Brake Fluid:
DOT 4 or DOT 5.1 (verify specific type in manual, typically DOT 4 is used).
Transmission Fluid:
As per CVT fluid specifications above (verify exact type and capacity).
Known Issues
Common Problems:
Potential for stator/regulator rectifier failure (especially on earlier models), CVT belt wear over time, throttle body sensor issues, occasional electrical gremlins. The manual will guide in diagnosing and resolving these.
Preventative Maintenance:
Regular fluid changes, belt inspection, battery health checks, and keeping the electrical connectors clean are key to preventing common issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and scooters.
Model Evolution
Lineage:
The Atlantic line represented Aprilia's foray into the maxi-scooter market, evolving from earlier models with a focus on performance and GT (Grand Tourer) capabilities.
Production
Manufacturing Country:
Italy
Production Period:
The Atlantic 500 was produced within the 1997-2007 timeframe, with potential minor updates and revisions during these years.
🏆 Awards & Recognition
Recognitions
Segment Performance:
The Atlantic 500 was generally well-regarded for its performance and comfort in the maxi-scooter class during its production run, often praised for its powerful engine and stable handling.
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