🏷️ Basic Information Identification Make: Aprilia Model: ETV 1000 Caponord Model Variant: Rally Codes Engine Code General: Rotax V2 90-degree V-twin 👋 Introduction Market Position Category: Adventure Touring Motorcycle Target Audience: Owners and technicians performing maintenance and repairs on the Aprilia ETV 1000 Caponord and Rally models. Competitive Analysis Competitors: BMW R1150GS/R1200GS, Honda Africa Twin, Triumph Tiger, Yamaha TDM/Super Ténéré. Key Features Utility: Comprehensive repair and maintenance information, essential for keeping the motorcycle in optimal condition. Utility Convenience: Instant digital delivery, printable sections for workshop use. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Included Manuals: Owner's Manual, Parts Manual Page Count Estimated Page Count: Likely extensive, typical service manuals are 500+ pages, plus bonus manuals. Manual Type Type: Digital Service & Repair Manual Language Language: Not specified, but typically English for international markets. Format Format: Adobe Acrobat PDF 📖 Manual Coverage Systems Covered Engine: Complete disassembly, assembly, diagnosis, overhaul, timing, fuel injection, ignition, cooling. Transmission: Clutch operation, gearbox removal/installation, gear inspection, shift mechanism. Chassis: Frame inspection, subframe, fairings, body panels, seat system, locks. Steering: Handlebar assembly, steering head bearings, linkage, troubleshooting. Suspension: Front forks (rebuild, oil levels, seals), rear shock absorber, linkages, adjustments. Brakes: Front and rear brake systems, caliper service, master cylinders, bleeding procedures, disc inspection. Electrical: Wiring diagrams, lighting system, battery, starter, alternator, ECU, ignition system, sensors, troubleshooting. Fuel System: Fuel tank, fuel pump, injectors, fuel lines, evaporative emissions control. Lubrication: Lubrication points, oil change procedures, fluid types and capacities. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks, brake fluid checks, coolant checks. Diagnostic Procedures: Troubleshooting guides for common faults, error code interpretation (if applicable to ECU). Repair Procedures: Detailed step-by-step instructions for component removal, repair, and reinstallation. Rebuilds: Engine and gearbox rebuilds, suspension overhauls. Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to in-depth troubleshooting and major component overhauls. 📊 Manual Specifications File Format File Type: PDF Compatibility: PC and Mac compatible Print Quality Printability: Printable by section or in full Binding Type Binding Recommendation: User printable and placeable in 3-ring binders. Paper Type Paper Recommendation: Standard printer paper recommended for printing. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, 90-degree V-twin Displacement: 998 cc Bore X Stroke: 97 mm x 67.5 mm Cooling System: Liquid-cooled Performance Horsepower: Approx. 98-105 hp (varies by year and region) Torque: Approx. 95-100 Nm (varies by year and region) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Throttle Body Size: Twin 54mm throttle bodies Ignition Ignition System: Digital electronic ignition Engine Internals Valvetrain: DOHC, 4 valves per cylinder 🔧 Transmission Standard Type: 6-speed sequential manual Features Clutch Type: Wet multi-plate clutch, hydraulic actuation Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2200 mm (model dependent) Width: Approx. 880 mm (model dependent) Height: Approx. 1420 mm (model dependent) Weights Dry Weight: Approx. 218 kg (model dependent) Wet Weight: Approx. 241 kg (model dependent, with fluids) Fuel Capacity: 24 Liters 🛡️ Safety Features Active Features Braking System Front: Dual 320mm discs, 4-piston calipers Braking System Rear: Single 270mm disc, 2-piston caliper ABS: Optional ABS available on some models. Passive Features Lighting: Halogen headlights, LED taillight (later models). 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, digital display for odometer, trip meters, coolant temperature, clock, etc. Driver Assistance ABS Availability: Optional Anti-lock Braking System (ABS) was offered on certain configurations. Connectivity Diagnostic Ports: Likely includes a diagnostic connector for ECU access, detailed in the manual. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000-10,000 km or annually. Valve Clearance Check: Typically every 12,000-24,000 km. Fluid Specifications Engine Oil Type: 10W-40 or 15W-50 Synthetic Motorcycle Oil meeting API SG/SH/SJ or JASO MA standards. Engine Oil Capacity: Approx. 3.7 Liters (with filter change). Coolant Type: Ethylene Glycol based coolant with corrosion inhibitors (e.g., Motul Motocool Expert, Castrol Radicool). Brake Fluid Type: DOT 4 Fork Oil Type: 10W Suspension Fluid (specific weight may vary, check manual). Known Issues Fuel Pump Reliability: Some early models experienced fuel pump issues. Regulator Rectifier: Potential for failure, leading to charging system problems. Aftermarket upgrades are available. Cam Chain Tensioners: Can become noisy or fail, requiring replacement. Manual provides inspection and replacement procedure. Clutch Slave Cylinder: Can sometimes leak, affecting clutch operation. The manual details its servicing. 📚 Vehicle History Brand Heritage Manufacturer: Aprilia is an Italian manufacturer known for high-performance motorcycles, particularly in racing. Model Evolution Introduction Year: 2001 Generations: The Caponord underwent minor updates and refinements throughout its production run. The 'Rally' variant typically featured more off-road oriented tires, spoked wheels, and enhanced protection. Production Production Period: 2001-2007 🏆 Awards & Recognition Recognitions Motorcycle Press: While specific awards are not highlighted in the product description, the Caponord was generally well-received by the motorcycle press for its long-distance comfort and capable handling for its class.