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Aprilia Habana Mojito 150 1999 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 150 Year: 1999 Engine Variant: 150cc Generation Generation: First Generation (Project 150) Codes Chassis Code: AP06 👋 Introduction Market Position Segment: Stylish urban scooter with a performance-oriented 150cc engine, targeting a niche market appreciative of Italian design and brand heritage. Competitive Analysis Competitors: Competed against other 125-150cc scooters from brands like Vespa, Honda (e.g., Pantheon), Yamaha (e.g., Majesty), and Piaggio, often differentiating through its distinctive styling and Aprilia's sporting pedigree. Key Features Design Inspiration: Retro-modern styling inspired by classic European scooters with a 'mojito' theme, featuring a distinctive headlight and chrome accents. Engine Performance: 150cc liquid-cooled engine providing brisk acceleration suitable for urban commuting and light highway use. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Fuel System, Electrical System, Cooling System, Chassis, Suspension, Brakes, Bodywork, Troubleshooting, Maintenance Page Count Page Count: Hundreds of pages (actual count varies based on print selection) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, overhaul, internal component specifications (pistons, rings, valves, crankshaft, connecting rods) Fuel System: Carburetor specifications, cleaning, adjustment, fuel pump operation, fuel filter replacement Ignition System: Ignition timing, spark plug specifications, CDI unit testing, stator and coil diagnostics Cooling System: Coolant type, capacity, bleeding procedures, radiator and fan operation Transmission Drivetrain: CVT (Continuously Variable Transmission) inspection, belt replacement, clutch operation, gear oil specifications Brakes: Brake system diagnostics, hydraulic fluid specifications, bleeding procedures, pad and disc replacement, caliper servicing Suspension: Front fork servicing, rear shock absorber replacement, suspension geometry checks Electrical System: Wiring diagrams, battery specifications, starter motor, alternator testing, lighting system troubleshooting, fuse identification Chassis Frame: Frame inspection, steering system servicing, wheel bearing replacement Bodywork Trim: Panel removal and installation, fairing repairs, seat servicing Procedures Included Routine Maintenance: Oil change intervals, air filter replacement, spark plug checks, brake adjustments, lubrication points Troubleshooting: Diagnostic charts for common starting, running, and electrical issues, symptom-based troubleshooting guides Repair Procedures: Step-by-step instructions for major component overhauls, component replacement, and system repairs Torque Specifications: Detailed torque values for all critical fasteners throughout the vehicle Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine rebuilds and advanced diagnostics) 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Searchable text for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled Displacement: 150 cc Bore X Stroke: 57.0 mm x 58.6 mm Compression Ratio: 10.5:1 Valve Train: SOHC, 2 valves per cylinder Performance Horsepower: Approx. 12.5 HP @ 7,500 RPM (subject to specific tuning) Torque: Approx. 13.0 Nm @ 6,000 RPM (subject to specific tuning) Fuel System Carburetor: Dell'Orto PHVB 26 (or similar spec, check manual for exact model) Fuel Type: Unleaded gasoline (95 RON recommended) Fuel Tank Capacity: Approx. 7.0 Liters (1.85 US Gallons) Lubrication Oil Type: SAE 10W-40, API SG or higher (check manual for specific grade) Oil Capacity: Approx. 0.9 Liters (0.95 US Quarts) (check manual for exact capacity) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Optional Optional Transmissions: N/A (CVT is standard) Features Drive Type: Belt drive to rear wheel Clutch Type: Automatic centrifugal clutch Gear Reduction: Integral gearbox (final drive ratios specified in manual) 📐 Dimensions Exterior Length: Approx. 1910 mm (75.2 inches) Width: Approx. 730 mm (28.7 inches) (at handlebars) Height: Approx. 1160 mm (45.7 inches) (at handlebars) Wheelbase: Approx. 1330 mm (52.4 inches) Seat Height: Approx. 780 mm (30.7 inches) Weights Dry Weight: Approx. 115 kg (253.5 lbs) Gross Vehicle Weight Rating: Check manual for GVWR Load Capacity: Approx. 1 rider + passenger (check manual for specific limits) Cargo Underseat Storage: Standard underseat storage compartment Rear Rack: Optional rear luggage rack compatibility 🛡️ Safety Features Ratings Crash Test Results: N/A (Scooter classification, not subject to typical automotive crash testing standards) Active Features Braking System: Front disc brake, Rear drum brake (or disc depending on market variant - check manual) Lighting: Halogen headlight, LED taillight, turn signals Passive Features Frame Construction: Steel underbone frame Mirrors: Dual rear-view mirrors 💡 Technology Features Infotainment Infotainment System: N/A (Basic scooter, no advanced infotainment system) Driver Assistance Driver Assistance Features: N/A (No electronic driver assistance features typical of modern vehicles) Connectivity Connectivity Options: N/A (No integrated connectivity features) Lighting Technology Headlight Type: Halogen (check manual for bulb specification) 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-4,000 km or annually (refer to manual for exact interval and oil type) Air Filter Cleaning Replacement: Check every 2,000 km, clean or replace as needed (specific interval in manual) Spark Plug Check Replacement: Inspect every 4,000 km, replace as needed (check manual for plug type and gap) Cvt Belt Inspection: Inspect every...
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Tipo: Motorcycle
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SKU: 431966
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Aprilia Habana Mojito 150 1999 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito 150
Year:
1999
Engine Variant:
150cc
Generation
Generation:
First Generation (Project 150)
Codes
Chassis Code:
AP06
👋 Introduction
Market Position
Segment:
Stylish urban scooter with a performance-oriented 150cc engine, targeting a niche market appreciative of Italian design and brand heritage.
Competitive Analysis
Competitors:
Competed against other 125-150cc scooters from brands like Vespa, Honda (e.g., Pantheon), Yamaha (e.g., Majesty), and Piaggio, often differentiating through its distinctive styling and Aprilia's sporting pedigree.
Key Features
Design Inspiration:
Retro-modern styling inspired by classic European scooters with a 'mojito' theme, featuring a distinctive headlight and chrome accents.
Engine Performance:
150cc liquid-cooled engine providing brisk acceleration suitable for urban commuting and light highway use.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Fuel System, Electrical System, Cooling System, Chassis, Suspension, Brakes, Bodywork, Troubleshooting, Maintenance
Page Count
Page Count:
Hundreds of pages (actual count varies based on print selection)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, overhaul, internal component specifications (pistons, rings, valves, crankshaft, connecting rods)
Fuel System:
Carburetor specifications, cleaning, adjustment, fuel pump operation, fuel filter replacement
Ignition System:
Ignition timing, spark plug specifications, CDI unit testing, stator and coil diagnostics
Cooling System:
Coolant type, capacity, bleeding procedures, radiator and fan operation
Transmission Drivetrain:
CVT (Continuously Variable Transmission) inspection, belt replacement, clutch operation, gear oil specifications
Brakes:
Brake system diagnostics, hydraulic fluid specifications, bleeding procedures, pad and disc replacement, caliper servicing
Suspension:
Front fork servicing, rear shock absorber replacement, suspension geometry checks
Electrical System:
Wiring diagrams, battery specifications, starter motor, alternator testing, lighting system troubleshooting, fuse identification
Chassis Frame:
Frame inspection, steering system servicing, wheel bearing replacement
Bodywork Trim:
Panel removal and installation, fairing repairs, seat servicing
Procedures Included
Routine Maintenance:
Oil change intervals, air filter replacement, spark plug checks, brake adjustments, lubrication points
Troubleshooting:
Diagnostic charts for common starting, running, and electrical issues, symptom-based troubleshooting guides
Repair Procedures:
Step-by-step instructions for major component overhauls, component replacement, and system repairs
Torque Specifications:
Detailed torque values for all critical fasteners throughout the vehicle
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine rebuilds and advanced diagnostics)
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, printable pages
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchability:
Searchable text for quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled
Displacement:
150 cc
Bore X Stroke:
57.0 mm x 58.6 mm
Compression Ratio:
10.5:1
Valve Train:
SOHC, 2 valves per cylinder
Performance
Horsepower:
Approx. 12.5 HP @ 7,500 RPM (subject to specific tuning)
Torque:
Approx. 13.0 Nm @ 6,000 RPM (subject to specific tuning)
Fuel System
Carburetor:
Dell'Orto PHVB 26 (or similar spec, check manual for exact model)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Fuel Tank Capacity:
Approx. 7.0 Liters (1.85 US Gallons)
Lubrication
Oil Type:
SAE 10W-40, API SG or higher (check manual for specific grade)
Oil Capacity:
Approx. 0.9 Liters (0.95 US Quarts) (check manual for exact capacity)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Optional
Optional Transmissions:
N/A (CVT is standard)
Features
Drive Type:
Belt drive to rear wheel
Clutch Type:
Automatic centrifugal clutch
Gear Reduction:
Integral gearbox (final drive ratios specified in manual)
📐 Dimensions
Exterior
Length:
Approx. 1910 mm (75.2 inches)
Width:
Approx. 730 mm (28.7 inches) (at handlebars)
Height:
Approx. 1160 mm (45.7 inches) (at handlebars)
Wheelbase:
Approx. 1330 mm (52.4 inches)
Seat Height:
Approx. 780 mm (30.7 inches)
Weights
Dry Weight:
Approx. 115 kg (253.5 lbs)
Gross Vehicle Weight Rating:
Check manual for GVWR
Load Capacity:
Approx. 1 rider + passenger (check manual for specific limits)
Cargo
Underseat Storage:
Standard underseat storage compartment
Rear Rack:
Optional rear luggage rack compatibility
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Scooter classification, not subject to typical automotive crash testing standards)
Active Features
Braking System:
Front disc brake, Rear drum brake (or disc depending on market variant - check manual)
Lighting:
Halogen headlight, LED taillight, turn signals
Passive Features
Frame Construction:
Steel underbone frame
Mirrors:
Dual rear-view mirrors
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic scooter, no advanced infotainment system)
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance features typical of modern vehicles)
Connectivity
Connectivity Options:
N/A (No integrated connectivity features)
Lighting Technology
Headlight Type:
Halogen (check manual for bulb specification)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-4,000 km or annually (refer to manual for exact interval and oil type)
Air Filter Cleaning Replacement:
Check every 2,000 km, clean or replace as needed (specific interval in manual)
Spark Plug Check Replacement:
Inspect every 4,000 km, replace as needed (check manual for plug type and gap)
Cvt Belt Inspection:
Inspect every 6,000 km, replace as recommended (typically around 10,000-12,000 km)
Fluid Specifications
Engine Oil Grade:
SAE 10W-40, API SG or higher
Coolant Type:
Ethylene glycol-based coolant (50/50 mix with distilled water) - check manual for specific type
Brake Fluid Type:
DOT 4 brake fluid (check manual for confirmation)
Gear Oil Type:
Refer to manual for specific final drive gear oil specification and capacity.
Known Issues
Common Wear Items:
CVT belt, brake pads/shoes, tires, suspension bushings, electrical connections.
Carburetor Maintenance:
Carburetor can be sensitive to fuel quality and require periodic cleaning/adjustment for optimal performance.
Cooling System Issues:
Potential for leaks in hoses or radiator if not maintained; proper coolant level is crucial.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer with a strong history in motorcycle racing and performance vehicles.
Model Evolution
Launch Year:
The Habana Mojito 150 was introduced in the late 1990s.
Design Philosophy:
Designed to blend retro scooter aesthetics with modern performance and practicality for urban environments.
Production
Production Period:
Produced roughly from the late 1990s through the early 2000s.
Manufacturing Location:
Primarily manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Awards Received:
Generally well-regarded for its unique styling and spirited performance within its segment, though specific industry awards are not widely documented.
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