Aprilia Na Mana 850 2007 2008 2009 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Mana 850 Model Variant: GT (if applicable based on manual coverage) Codes Year Coverage: 2007, 2008, 2009 👋 Introduction Market Position Positioning: The Aprilia Mana 850 was a unique sport-touring motorcycle known for its innovative automatic transmission, offering a blend of motorcycle performance with scooter-like convenience. Competitive Analysis Competitors: Competed against other mid-size sport-touring and maxi-scooters that offered automatic transmissions or integrated luggage solutions, though its unique CVT transmission set it apart. Key Features Unique Selling Points: Sequential or fully automatic CVT transmission, integrated under-seat storage compartment (functioning as a 'frunk'), comfortable riding position for touring. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Digital (PDF) Page Count Estimated Page Count: 350-450 (typical for comprehensive service manuals) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, inspection, tuning, lubrication system, cooling system, fuel injection system, ignition system, emissions control. Transmission: Automatic (CVT) transmission servicing, fluid changes, hydraulic system, control unit diagnostics, inspection of belts and pulleys, clutch system. Chassis: Frame inspection, suspension (front and rear forks, shock absorber), steering system, wheel bearings, swingarm. Brakes: Hydraulic brake system (front and rear), caliper servicing, master cylinder repair, bleeding procedures, brake pad replacement, rotor inspection, ABS system (if equipped). Electrical: Wiring diagrams, battery system, starter motor, alternator, lighting system (headlight, taillight, turn signals), instrumentation, sensors, ECU diagnostics, fuse box. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel filter replacement, fuel pressure testing. Bodywork: Fairing removal and installation, seat, fuel tank cover, fenders, exhaust system removal and installation. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug inspection/replacement, chain adjustment (if applicable), brake fluid flush, coolant flush. Troubleshooting: Diagnostic procedures for common issues, fault code interpretation, symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major components and systems, including engine rebuilding, transmission overhaul, suspension replacement, electrical component repair. Disassembly Assembly: Detailed procedures for disassembling and reassembling all motorcycle components. Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds and advanced electrical diagnostics). 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality: High-resolution for clear diagrams and text. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) Completeness Manual Scope: Comprehensive, covering all aspects of maintenance, repair, troubleshooting, and diagnostics for the specified model years. ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-Stroke Displacement: 749.9 cc Bore X Stroke: 92 mm x 56.4 mm Valve Train: SOHC, 4 valves per cylinder Performance Horsepower Peak: 76 hp (56 kW) @ 8,000 rpm Torque Peak: 70 Nm (52 lb-ft) @ 6,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with twin throttle bodies Fuel Type: Unleaded gasoline (95 RON recommended) Ignition Ignition System: Electronic ignition Cooling Cooling System: Liquid-cooled 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) with two modes (sequential manual and fully automatic) Features Transmission Control: Electronic control unit managing gear ratios Fluid Type Transmission Fluid: Specific Aprilia CVT fluid or equivalent (refer to manual for exact specification, e.g., SAE 75W-90 API GL-4 or similar) Fluid Capacity Transmission Fluid Capacity: Approx. 0.8 Liters (check manual for exact capacity) 📐 Dimensions Exterior Length: Approx. 2270 mm (89.4 in) Width: Approx. 820 mm (32.3 in) Height: Approx. 1330 mm (52.4 in) Wheelbase: Approx. 1585 mm (62.4 in) Weights Dry Weight: Approx. 210 kg (463 lbs) Wet Weight: Approx. 230 kg (507 lbs) Fuel Tank Capacity: 15 Liters (3.96 US gal) Wheels Tires Front Tire: 120/70-17 Rear Tire: 180/55-17 Wheel Bolt Pattern: N/A (Cast alloy wheels with single center nut rear, conventional front) 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle safety ratings are typically performance-based rather than crash-test-centric like cars) Active Features Braking System: Dual front discs, single rear disc. Optional ABS available on some models. Lighting: Halogen headlight, LED taillight and turn signals (depending on market specification). Passive Features Frame Construction: Steel trellis frame for rigidity. 💡 Technology Features Infotainment Instrument Cluster: Digital LCD display with tachometer, speedometer, odometer, trip meters, fuel gauge, clock, gear indicator (for sequential mode), and diagnostic indicators. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some configurations, providing enhanced stability during braking. Connectivity ECU Control: Engine Control Unit (ECU) manages fuel injection, ignition timing, and CVT operation, allowing for electronic diagnostics. 🔧 Maintenance Service Intervals Engine Oil Change: Every 6,000 - 10,000 km or annually (refer to manual for precise interval). Oil Filter Replacement: With every oil change. Air Filter Cleaning Replacement: Inspect every 6,000 km, clean or replace as needed. Replace every 12,000 - 18,000 km. Spark Plug Inspection Replacement: Inspect every 12,000 km, replace as needed or at approx. 24,000 km. Brake Fluid Flush: Every 2 years or as per manual recommendation. Coolant Flush: Every 2-3 years or 20,000-30,000 km. Fluid...
The Aprilia Mana 850 was a unique sport-touring motorcycle known for its innovative automatic transmission, offering a blend of motorcycle performance with scooter-like convenience.
Competitive Analysis
Competitors:
Competed against other mid-size sport-touring and maxi-scooters that offered automatic transmissions or integrated luggage solutions, though its unique CVT transmission set it apart.
Key Features
Unique Selling Points:
Sequential or fully automatic CVT transmission, integrated under-seat storage compartment (functioning as a 'frunk'), comfortable riding position for touring.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Digital (PDF)
Page Count
Estimated Page Count:
350-450 (typical for comprehensive service manuals)
Diagnostic procedures for common issues, fault code interpretation, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major components and systems, including engine rebuilding, transmission overhaul, suspension replacement, electrical component repair.
Disassembly Assembly:
Detailed procedures for disassembling and reassembling all motorcycle components.
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds and advanced electrical diagnostics).
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality:
High-resolution for clear diagrams and text.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
Completeness
Manual Scope:
Comprehensive, covering all aspects of maintenance, repair, troubleshooting, and diagnostics for the specified model years.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-Stroke
Displacement:
749.9 cc
Bore X Stroke:
92 mm x 56.4 mm
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower Peak:
76 hp (56 kW) @ 8,000 rpm
Torque Peak:
70 Nm (52 lb-ft) @ 6,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with twin throttle bodies
Fuel Type:
Unleaded gasoline (95 RON recommended)
Ignition
Ignition System:
Electronic ignition
Cooling
Cooling System:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
Continuously Variable Transmission (CVT) with two modes (sequential manual and fully automatic)
Features
Transmission Control:
Electronic control unit managing gear ratios
Fluid Type
Transmission Fluid:
Specific Aprilia CVT fluid or equivalent (refer to manual for exact specification, e.g., SAE 75W-90 API GL-4 or similar)
Fluid Capacity
Transmission Fluid Capacity:
Approx. 0.8 Liters (check manual for exact capacity)
📐 Dimensions
Exterior
Length:
Approx. 2270 mm (89.4 in)
Width:
Approx. 820 mm (32.3 in)
Height:
Approx. 1330 mm (52.4 in)
Wheelbase:
Approx. 1585 mm (62.4 in)
Weights
Dry Weight:
Approx. 210 kg (463 lbs)
Wet Weight:
Approx. 230 kg (507 lbs)
Fuel Tank Capacity:
15 Liters (3.96 US gal)
Wheels Tires
Front Tire:
120/70-17
Rear Tire:
180/55-17
Wheel Bolt Pattern:
N/A (Cast alloy wheels with single center nut rear, conventional front)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle safety ratings are typically performance-based rather than crash-test-centric like cars)
Active Features
Braking System:
Dual front discs, single rear disc. Optional ABS available on some models.
Lighting:
Halogen headlight, LED taillight and turn signals (depending on market specification).
Passive Features
Frame Construction:
Steel trellis frame for rigidity.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display with tachometer, speedometer, odometer, trip meters, fuel gauge, clock, gear indicator (for sequential mode), and diagnostic indicators.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some configurations, providing enhanced stability during braking.
Connectivity
ECU Control:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and CVT operation, allowing for electronic diagnostics.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 - 10,000 km or annually (refer to manual for precise interval).
Oil Filter Replacement:
With every oil change.
Air Filter Cleaning Replacement:
Inspect every 6,000 km, clean or replace as needed. Replace every 12,000 - 18,000 km.
Spark Plug Inspection Replacement:
Inspect every 12,000 km, replace as needed or at approx. 24,000 km.
Brake Fluid Flush:
Every 2 years or as per manual recommendation.
Coolant Flush:
Every 2-3 years or 20,000-30,000 km.
Fluid Specifications
Engine Oil Type:
Synthetic or semi-synthetic motorcycle oil, SAE 10W-40 or 15W-50 (API SG or higher, JASO MA/MA2).
Engine Oil Capacity:
Approx. 3.3 Liters (with filter change, verify in manual).
Coolant Type:
Ethylene glycol based coolant, 50% mixture with distilled water.
Brake Fluid Type:
DOT 4 (refer to manual for confirmation).
Known Issues
Common Problems:
Occasional electrical gremlins (especially connector corrosion), potential for CVT belt wear at higher mileages, throttle position sensor (TPS) issues, starter solenoid failures.
Maintenance Tips:
Regular cleaning of electrical connectors, proper maintenance of the CVT system, and using the correct fluids are crucial for longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles, known for innovation and sporty design.
Model Evolution
Development Focus:
The Mana 850 was developed to offer a more accessible and versatile motorcycle experience, bridging the gap between traditional motorcycles and scooters for everyday commuting and touring.
Production
Production Period:
Introduced in 2007, with continuous updates through the late 2000s and early 2010s.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Praised for its innovative CVT and practical features by motorcycle journalists, though its unique nature meant it didn't fit neatly into traditional category awards.
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