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Aprilia NA 850 Mana Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Mana 850 Model Variant: NA 850 Codes Engine Code: MVT100 👋 Introduction Market Position Segment: Unique 'car-like' automatic motorcycle, blending scooter practicality with motorcycle riding experience. Competitive Analysis Competitors: None directly comparable due to its unique CVT and storage compartment, but competed conceptually with larger displacement scooters and mid-range naked motorcycles. Key Features Unique Selling Points: Automatic transmission (CVT), integrated storage compartment in the 'tank' area, motorcycle ergonomics, 850cc V-twin engine. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Component Overhaul Page Count Estimated Page Count: 300+ Manual Type Type: Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: 2007-2016 Aprilia 850cc V-Twin (MVT100), including lubrication, cooling, fuel injection, ignition, exhaust Transmission: CVT (Continuously Variable Transmission) system, including variator, clutch, belt, final drive Chassis: Frame, front fork, rear suspension, swingarm, steering system Brakes: Front and rear braking systems, including master cylinders, calipers, discs, hydraulic lines, ABS (if applicable) Electrical: Wiring diagrams, battery, charging system, lighting, starting system, ECU, sensors, switches Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, brake fluid changes, coolant flushes Repair: Engine disassembly and reassembly, transmission service, suspension overhaul, brake system repair, electrical component replacement Troubleshooting: Diagnostic procedures for common issues, fault code interpretation Technical Depth Depth: Comprehensive, covering from basic checks to complete component rebuilds and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (text-based PDF) Print Quality Print Readability: High (suitable for printing) Binding Type Binding For Physical: N/A (Digital) Paper Type Paper For Physical: N/A (Digital) ⚙️ Engine Specifications Primary Engine Type: V-twin, 4-stroke Displacement: 839.3 cc Bore X Stroke: 91 mm x 64.3 mm Valve Train: SOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: Approx. 75 HP @ 8,000 RPM (varies slightly by model year) Torque: Approx. 75 Nm @ 6,000 RPM (varies slightly by model year) Fuel System Induction: Electronic Fuel Injection (Mikuni/Aprilia EFI system) Fuel Type: Unleaded gasoline Engine Oil Type Recommendation: API SG/SH/SJ or ACEA A2/A3, SAE 10W-40 or 15W-50 (refer to manual for specific temperature ranges) Capacity: Approx. 2.2 Liters (with filter change) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Optional Transmission Options: N/A (CVT is standard) Features Modes: Automatic, Manual (sequential shifter - often 5-speed equivalent feel, though CVT) Fluid Type Cvtf Type: Specific CVT Fluid (refer to manual for Aprilia specification, often a proprietary blend or compatible type) Fluid Capacity Cvtf Capacity: Refer to manual (typically integrated with engine oil lubrication or separate reservoir, requires precise level check) 📐 Dimensions Exterior Length: Approx. 2160 mm Width: Approx. 840 mm Height: Approx. 1280 mm Wheelbase: Approx. 1515 mm Weights Dry Weight: Approx. 211 kg Wet Weight: Approx. 230 kg (fully fueled, with fluids) Cargo Storage Capacity: Integrated under 'tank' compartment (approx. 12-15 liters, often capable of fitting a full-face helmet) Fuel Capacity Tank Size: Approx. 19 Liters 🛡️ Safety Features Ratings ABS: Optional (available on some models/variants) Active Features Braking System: Dual front disc brakes, single rear disc brake. Brembo components often used. Suspension Type: Adjustable front telescopic fork, adjustable rear monoshock absorber with linkage. Passive Features Lighting: Halogen headlights, LED taillight (model year dependent) 💡 Technology Features Infotainment Instrument Cluster: Digital LCD display providing speed, RPM, fuel level, gear indication (for manual mode), odometer, trip meters, clock, temperature. Driver Assistance ABS: Available as an option on certain model years, enhancing braking safety. Connectivity Connectivity Features: N/A (Basic motorcycle electronics, no Bluetooth or advanced infotainment integration). Engine Management ECU: Aprilia's proprietary electronic control unit managing fuel injection, ignition timing, and other engine parameters. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km or 12 months, whichever comes first. Air Filter Check: Every 6,000 km, clean or replace as needed. Spark Plug Replacement: Every 12,000 km (check type and gap as per manual). Brake Fluid Change: Every 24 months, regardless of mileage. Coolant Change: Every 24 months or 30,000 km. Cv Belt Inspection Replacement: Inspect every 12,000 km, replace as recommended based on wear (typically 24,000-36,000 km or as per manual guidance). Fluid Specifications Coolant Type: Ethylene glycol based coolant with corrosion inhibitors, suitable for aluminum engines (refer to Aprilia specification). Brake Fluid Type: DOT 4 (refer to manual for specific grade requirements). Known Issues Common Wear Items: CVT belt wear, fuel pump reliability (early models), regulator rectifier. Electrical Gremlins: Can occasionally occur, often related to wiring harness integrity or grounding points. Suspension Wear: As with most motorcycles, fork seals and rear shock absorbers can wear over time. 📚 Vehicle History Brand Heritage Manufacturer: Aprilia is an Italian manufacturer known for its performance motorcycles and scooters, often with a strong racing pedigree. Model Evolution Introduction...
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SKU: 602450
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Aprilia NA 850 Mana Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Mana 850
Model Variant:
NA 850
Codes
Engine Code:
MVT100
👋 Introduction
Market Position
Segment:
Unique 'car-like' automatic motorcycle, blending scooter practicality with motorcycle riding experience.
Competitive Analysis
Competitors:
None directly comparable due to its unique CVT and storage compartment, but competed conceptually with larger displacement scooters and mid-range naked motorcycles.
Key Features
Unique Selling Points:
Automatic transmission (CVT), integrated storage compartment in the 'tank' area, motorcycle ergonomics, 850cc V-twin engine.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Component Overhaul
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
2007-2016 Aprilia 850cc V-Twin (MVT100), including lubrication, cooling, fuel injection, ignition, exhaust
Transmission:
CVT (Continuously Variable Transmission) system, including variator, clutch, belt, final drive
Chassis:
Frame, front fork, rear suspension, swingarm, steering system
Brakes:
Front and rear braking systems, including master cylinders, calipers, discs, hydraulic lines, ABS (if applicable)
Electrical:
Wiring diagrams, battery, charging system, lighting, starting system, ECU, sensors, switches
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, brake fluid changes, coolant flushes
Repair:
Engine disassembly and reassembly, transmission service, suspension overhaul, brake system repair, electrical component replacement
Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation
Technical Depth
Depth:
Comprehensive, covering from basic checks to complete component rebuilds and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (text-based PDF)
Print Quality
Print Readability:
High (suitable for printing)
Binding Type
Binding For Physical:
N/A (Digital)
Paper Type
Paper For Physical:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Type:
V-twin, 4-stroke
Displacement:
839.3 cc
Bore X Stroke:
91 mm x 64.3 mm
Valve Train:
SOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 75 HP @ 8,000 RPM (varies slightly by model year)
Torque:
Approx. 75 Nm @ 6,000 RPM (varies slightly by model year)
Fuel System
Induction:
Electronic Fuel Injection (Mikuni/Aprilia EFI system)
Fuel Type:
Unleaded gasoline
Engine Oil
Type Recommendation:
API SG/SH/SJ or ACEA A2/A3, SAE 10W-40 or 15W-50 (refer to manual for specific temperature ranges)
Capacity:
Approx. 2.2 Liters (with filter change)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Optional
Transmission Options:
N/A (CVT is standard)
Features
Modes:
Automatic, Manual (sequential shifter - often 5-speed equivalent feel, though CVT)
Fluid Type
Cvtf Type:
Specific CVT Fluid (refer to manual for Aprilia specification, often a proprietary blend or compatible type)
Fluid Capacity
Cvtf Capacity:
Refer to manual (typically integrated with engine oil lubrication or separate reservoir, requires precise level check)
📐 Dimensions
Exterior
Length:
Approx. 2160 mm
Width:
Approx. 840 mm
Height:
Approx. 1280 mm
Wheelbase:
Approx. 1515 mm
Weights
Dry Weight:
Approx. 211 kg
Wet Weight:
Approx. 230 kg (fully fueled, with fluids)
Cargo
Storage Capacity:
Integrated under 'tank' compartment (approx. 12-15 liters, often capable of fitting a full-face helmet)
Fuel Capacity
Tank Size:
Approx. 19 Liters
🛡️ Safety Features
Ratings
ABS:
Optional (available on some models/variants)
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Brembo components often used.
Suspension Type:
Adjustable front telescopic fork, adjustable rear monoshock absorber with linkage.
Passive Features
Lighting:
Halogen headlights, LED taillight (model year dependent)
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display providing speed, RPM, fuel level, gear indication (for manual mode), odometer, trip meters, clock, temperature.
Driver Assistance
ABS:
Available as an option on certain model years, enhancing braking safety.
Connectivity
Connectivity Features:
N/A (Basic motorcycle electronics, no Bluetooth or advanced infotainment integration).
Engine Management
ECU:
Aprilia's proprietary electronic control unit managing fuel injection, ignition timing, and other engine parameters.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or 12 months, whichever comes first.
Air Filter Check:
Every 6,000 km, clean or replace as needed.
Spark Plug Replacement:
Every 12,000 km (check type and gap as per manual).
Brake Fluid Change:
Every 24 months, regardless of mileage.
Coolant Change:
Every 24 months or 30,000 km.
Cv Belt Inspection Replacement:
Inspect every 12,000 km, replace as recommended based on wear (typically 24,000-36,000 km or as per manual guidance).
Fluid Specifications
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors, suitable for aluminum engines (refer to Aprilia specification).
Brake Fluid Type:
DOT 4 (refer to manual for specific grade requirements).
Known Issues
Common Wear Items:
CVT belt wear, fuel pump reliability (early models), regulator rectifier.
Electrical Gremlins:
Can occasionally occur, often related to wiring harness integrity or grounding points.
Suspension Wear:
As with most motorcycles, fork seals and rear shock absorbers can wear over time.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance motorcycles and scooters, often with a strong racing pedigree.
Model Evolution
Introduction Year:
2007
Production Run:
2007 - 2016 (approximately)
Design Philosophy:
To create a versatile, rider-friendly motorcycle that bridges the gap between traditional motorcycles and scooters, offering automatic convenience and integrated storage.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards are scarce, the Mana 850 was recognized for its innovative approach to motorcycle design and accessibility for a wider range of riders.
Ratings
Review Consensus:
Generally well-received for its unique concept, practicality, and enjoyable ride, though often critiqued for its niche appeal and less aggressive styling compared to traditional motorcycles.
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