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APRILIA PEGASO 650 2005 Full Service Repair Manual
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Basic Information Identification Make: Aprilia Model: Pegaso 650 Year: 2005 Product Type: Full Service Repair Manual Introduction Market Position Segment: Dual-sport / Adventure Motorcycle Target Audience: Riders seeking versatility for...
Tipo: Motorcycles
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SKU: 158192
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| Basic Information | |
| Identification | |
| Make: | Aprilia |
| Model: | Pegaso 650 |
| Year: | 2005 |
| Product Type: | Full Service Repair Manual |
| Introduction | |
| Market Position | |
| Segment: | Dual-sport / Adventure Motorcycle |
| Target Audience: | Riders seeking versatility for on-road and light off-road use |
| Competitive Analysis | |
| Key Competitors: | BMW F 650 GS, Kawasaki KLR650, Suzuki DR650SE |
| Key Features | |
| Engine Type: | Single-cylinder, Rotax-designed |
| Suspension Type: | Telescopic front forks, Monoshock rear suspension |
| Fueling: | Fuel Injection |
| Manual Value Proposition | |
| Benefit To Owner: | Enables DIY maintenance and repairs, saving time and money, and fostering a deeper understanding of the motorcycle. |
| Manual Details | |
| Coverage Areas | |
| Engine Service: | Comprehensive |
| Transmission Service: | Comprehensive |
| Electrical System: | Comprehensive |
| Chassis And Suspension: | Comprehensive |
| Bodywork And Fairings: | Comprehensive |
| Troubleshooting Guides: | Extensive |
| Page Count | |
| Estimated Pages: | 500+ |
| Manual Type | |
| Type: | Professional Technical Manual / Workshop Manual |
| Language | |
| Primary Language: | English |
| Format | |
| Digital Format: | |
| Searchable: | Yes |
| Printable: | Yes |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Top End (Cylinder Head, Valves), Bottom End (Crankshaft, Connecting Rods, Pistons), Lubrication System, Cooling System |
| Fuel System: | Fuel Injection System (ECU, Injectors, Fuel Pump, Pressure Regulator), Carburetor (if applicable variant) |
| Ignition System: | Ignition Coils, Spark Plugs, ECU Control |
| Exhaust System: | Exhaust Pipes, Muffler, Lambda Sensor (if equipped) |
| Transmission And Drivetrain: | Clutch System (Operation, Adjustment, Replacement), Gearbox (Internal Components, Shifting Mechanism), Final Drive (Chain/Belt, Sprockets/Pulleys) |
| Suspension: | Front Forks (Oil, Seals, Spring Rates, Adjustment), Rear Shock Absorber (Spring, Damping, Adjustment), Linkages |
| Brakes: | Brake Calipers, Master Cylinders, Brake Lines, Pads, Discs, ABS System (if equipped) |
| Electrical System: | Battery, Charging System (Alternator, Regulator/Rectifier), Starter Motor, Lighting System, Instrumentation, Wiring Harness Diagrams, ECU Diagnostics |
| Wheels And Tires: | Wheel Bearings, Tire Pressure Specifications, Wheel Balancing |
| Frame And Body: | Frame Inspection, Fairing Removal/Installation, Seat, Handlebars, Footpegs |
| Procedures Included | |
| Routine Maintenance: | Oil and Filter Changes, Air Filter Cleaning/Replacement, Spark Plug Service, Chain Adjustment, Brake Fluid Flush, Coolant Flush, Tire Pressure Checks |
| Engine Overhaul: | Top End Rebuild, Bottom End Rebuild, Piston Ring Replacement, Valve Adjustment, Gasket Replacement |
| Transmission Repair: | Clutch Replacement, Gearbox Disassembly/Reassembly, Bearing Replacement |
| Suspension Service: | Fork Seal Replacement, Fork Oil Change, Shock Absorber Servicing |
| Brake System Maintenance: | Brake Pad Replacement, Brake Bleeding, Master Cylinder Rebuild, Line Replacement |
| Electrical Troubleshooting: | Wiring Diagram Interpretation, Fault Diagnosis for Charging/Starting Systems, Light Malfunctions, Sensor Issues |
| Fuel System Diagnostics: | Injector Cleaning, Fuel Pressure Testing, ECU Fault Code Reading |
| Diagnostic Procedures: | Troubleshooting common symptoms, fault code interpretation |
| Reassembly Instructions: | Torque specifications for all critical fasteners |
| Technical Depth | |
| Depth: | Comprehensive rebuilds, advanced diagnostics, detailed component removal and installation |
| Diagrams: | Detailed exploded views, wiring diagrams, schematics |
| Specifications: | All factory specifications, tolerances, fluid capacities, torque values |
| Manual Specifications | |
| File Format | |
| Type: | Portable Document Format (PDF) |
| Quality: | High-resolution scans, clear text and images |
| Print Quality | |
| Image Clarity: | Excellent |
| Text Readability: | High |
| Binding Type | |
| Digital Format Benefit: | No physical binding required, instantly accessible |
| Paper Type | |
| Digital Format Benefit: | N/A (digital file) |
| Engine Specifications | |
| Primary Engine | |
| Type: | Single-cylinder, Four-stroke |
| Displacement: | 652 cc (39.8 cu in) |
| Bore X Stroke: | 100 mm x 83 mm (3.94 x 3.27 in) |
| Cooling System: | Liquid-cooled |
| Valve Train: | SOHC, 4 valves per cylinder |
| Performance | |
| Horsepower Claimed: | 48 hp (36 kW) @ 6500 rpm |
| Torque Claimed: | 57 Nm (42 lb-ft) @ 5000 rpm |
| Fuel System | |
| Injection Type: | Electronic Fuel Injection (EFI) |
| Fuel Requirement: | Unleaded gasoline, minimum 91 octane (RON+MON)/2 |
| Lubrication System | |
| Oil Type: | API SG or higher, SAE 10W-40 motorcycle specific oil recommended |
| Oil Capacity W Filter: | Approx. 2.0 liters (2.1 US qt) |
| Oil Filter Part Number Example: | Hiflofiltro HF152 or OEM equivalent |
| Transmission | |
| Standard | |
| Type: | 5-speed constant mesh |
| Features | |
| Clutch Type: | Wet, multi-plate |
| Final Drive: | Chain Drive |
| Fluid Type | |
| Transmission Oil: | SAE 75W-90 or 80W-90 GL-4 gear oil (check manual for specific recommendation) |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2235 mm (88.0 in) |
| Width: | Approx. 870 mm (34.3 in) at handlebars |
| Height: | Approx. 1320 mm (52.0 in) at seat |
| Wheelbase: | Approx. 1470 mm (57.9 in) |
| Weights | |
| Dry Weight Claimed: | Approx. 166 kg (366 lbs) |
| Gross Vehicle Weight Rating Gvwr: | Refer to vehicle VIN plate/manual |
| Capacities | |
| Fuel Tank Capacity: | Approx. 17 liters (4.5 US gal) |
| Coolant Capacity: | Approx. 1.2 liters (1.3 US qt) |
| Safety Features | |
| Ratings | |
| Crash Test Data: | Not applicable to motorcycles in the same way as cars. |
| Active Features | |
| Braking System: | Dual Disc Front, Single Disc Rear. ABS available on some variants. |
| Lighting: | Halogen Headlight, LED Taillight (model dependent) |
| Passive Features | |
| Frame Construction: | Steel, Trellis frame |
| Technology Features | |
| Infotainment | |
| Instrumentation: | Digital speedometer, analog tachometer, odometer, trip meter, fuel gauge, indicator lights. |
| Driver Assistance | |
| ABS: | Optional Anti-lock Braking System (ABS) available on certain 2005 models. |
| Connectivity | |
| Diagnostic Ports: | Diagnostic connector for ECU access (requires specific tools/software). |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 6,000 km (3,700 miles) or annually |
| Air Filter Service: | Every 12,000 km (7,500 miles) or annually |
| Spark Plug Replacement: | Every 12,000 km (7,500 miles) |
| Valve Clearance Check: | Every 18,000 km (11,000 miles) |
| Fluid Specifications | |
| Brake Fluid: | DOT 4 |
| Coolant Type: | Ethylene glycol-based antifreeze with corrosion inhibitors (typically a 50/50 mix with distilled water) |
| Known Issues | |
| Electrical Connections: | Some owners report corrosion or looseness in electrical connectors, especially in wet conditions. Regular inspection and dielectric grease application are recommended. |
| Fuel Pump Reliability: | Occasional reports of fuel pump issues, though not widespread. Proper fuel quality and avoiding running the tank dry can help. |
| Rear Shock ABSorber: | As with many motorcycles of this era, the rear shock absorber may require rebuilding or replacement due to wear after high mileage. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Aprilia is an Italian motorcycle manufacturer known for its sporting heritage and innovative designs, particularly in smaller displacement categories. |
| Model Evolution | |
| Pegaso Lineage: | The Pegaso line has a history of dual-purpose motorcycles, evolving from earlier models to incorporate modern technology and styling. |
| Production | |
| Manufacturing Location: | Italy |
| Production Years | |
| General Range: | The Pegaso 650 platform has been produced in various iterations since the 1990s, with the 2005 model representing a significant update. |
| Awards & Recognition | |
| Recognitions | |
| Motorcycle Type Accolades: | The Aprilia Pegaso 650 has generally received positive reviews for its versatility, handling, and comfort for its class, often cited as a competent all-rounder. |