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Aprilia Pegaso 650 Strada Trail 650 I.E. Complete Workshop Service Repair Manual 2002 2003 2004 2005 2006 2007

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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Strada / Trail Engine Type: I.E. (Injection Electronique) Codes Product Sku: APG650SRT0207 Engine Code Group: G281 👋 Introduction Market Position Segment: Lightweight adventure touring / supermoto Target Audience: Riders seeking a versatile motorcycle for urban commuting and light off-road excursions. Competitive Analysis Competitors: BMW F650GS, Kawasaki KLR650, Suzuki DR650SE Key Features Versatility: Ability to transition between road-focused (Strada) and more off-road capable (Trail) configurations. Engine Reliability: Proven Rotax-derived single-cylinder engine known for its robustness. 📋 Manual Details Coverage Areas Years Covered: 2002, 2003, 2004, 2005, 2006, 2007 Page Count Estimated Pages: 500+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full disassembly, inspection, overhaul, and reassembly of engine components. Fuel System: Fuel injection system diagnostics, component testing, and repair. Ignition System: Ignition system components, timing, and troubleshooting. Cooling System: Radiator, water pump, thermostat, coolant flow, and bleeding procedures. Exhaust System: Exhaust manifold, catalytic converter, muffler, and lambda sensor information. Transmission: Clutch operation, gearbox disassembly, reassembly, and lubrication. Chassis Suspension: Front forks (telescopic, USD for Strada/conventional for Trail), rear shock absorber, linkage, and settings. Braking System: Hydraulic brake system, disc rotors, calipers, master cylinders, fluid replacement, and bleeding. Electrical System: Wiring diagrams, battery, charging system (alternator/stator), starter motor, lighting, and sensors. Bodywork Trim: Fairings, seating, fuel tank, mudguards, and panel removal. Procedures Included Preventive Maintenance: Scheduled maintenance tasks, inspections, and component replacement intervals. Troubleshooting: Diagnostic flowcharts and common problem identification for all systems. Repair Overhaul: Detailed step-by-step instructions for component repair and full system rebuilds. Diagnostic Procedures: Procedures for checking engine performance, electrical faults, and system integrity. Torque Specifications: Accurate torque values for critical fasteners throughout the motorcycle. Technical Depth Depth: Comprehensive, covering everything from basic adjustments to full engine and transmission rebuilds. Diagnostic Tools: Mentions necessary tools and diagnostic equipment. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Image Resolution: High-resolution images, diagrams, and schematics. Binding Type Binding: N/A (Downloadable PDF) Paper Type Paper Quality: N/A (Downloadable PDF) ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Rotax (BMW Group) Engine Configuration: Single-cylinder, four-stroke Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 47 hp @ 7250 rpm (varies slightly by market) Torque: Approx. 60 Nm @ 5500 rpm (varies slightly by market) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI - Multi-Point Injection) Fuel Type: Unleaded gasoline (95 RON recommended) Lubrication Oil Type: SAE 10W-40, API SG/SH/SJ or higher, JASO MA Oil Capacity: Approx. 2.2 liters (with filter change) Cooling System Coolant Type: Ethylene glycol-based antifreeze (50% solution with distilled water) 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Optional Optional Transmission: N/A Features Clutch Type: Wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2180 mm (Strada), 2215 mm (Trail) Width: Approx. 850 mm Height: Approx. 1330 mm (Strada), 1370 mm (Trail) Seat Height: Approx. 820 mm (Strada), 870 mm (Trail) Weights Dry Weight: Approx. 168 kg (Strada), 173 kg (Trail) Fuel Tank Capacity: 14 liters Wheels Tires Front Tire Size: 110/70-17 (Strada), 90/90-21 (Trail) Rear Tire Size: 140/70-17 (Strada/Trail) Front Wheel Type: 17-inch alloy (Strada), 21-inch spoked (Trail) Rear Wheel Type: 17-inch alloy (Strada/Trail) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is primarily based on design, rider skill, and regulatory compliance) Active Features Braking System Type: Hydraulic disc brakes front and rear ABS: Optional ABS available on some models/markets Passive Features Lighting: Halogen headlamp, LED tail lamp 💡 Technology Features Infotainment Infotainment System: Basic analog/digital instrument cluster (speedometer, tachometer, odometer, trip meters, fuel gauge). Driver Assistance ABS Availability: Optional Anti-lock Braking System (ABS) Connectivity Connectivity Features: N/A (No advanced connectivity features) 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or annually (whichever comes first) Air Filter Cleaning: Every 10,000 km Spark Plug Replacement: Every 10,000 km Valve Clearance Check: Every 10,000 km Fluid Specifications Brake Fluid: DOT 4 Coolant Specification: 50% Ethylene Glycol / Distilled Water Mix Known Issues Common Wear Items: Clutch plates, wheel bearings, fork seals, regulator/rectifier. Electrical Faults: Potential for stator or regulator issues; check wiring harness integrity. Fuel System Notes: Ensure fuel filter is clean, check injector for blockages if performance is degraded. 📚 Vehicle History Brand Heritage Brand Origin: Italian motorcycle manufacturer with a rich racing heritage. Model Evolution Pegaso Lineage: The Pegaso nameplate has a history within Aprilia, evolving over several generations and engine sizes. Engine Source: The 650cc single-cylinder engine was famously developed by Rotax (then part of BMW) and used in various models. Production Production Location: Italy 🏆 Awards & Recognition Recognitions Awards Received: No specific major awards listed; recognized for its value and versatility in its class.
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SKU: 165792
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Aprilia Pegaso 650 Strada Trail 650 I.E. Complete Workshop Service Repair Manual 2002 2003 2004 2005 2006 2007
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650 Strada / Trail
Engine Type:
I.E. (Injection Electronique)
Codes
Product Sku:
APG650SRT0207
Engine Code Group:
G281
👋 Introduction
Market Position
Segment:
Lightweight adventure touring / supermoto
Target Audience:
Riders seeking a versatile motorcycle for urban commuting and light off-road excursions.
Competitive Analysis
Competitors:
BMW F650GS, Kawasaki KLR650, Suzuki DR650SE
Key Features
Versatility:
Ability to transition between road-focused (Strada) and more off-road capable (Trail) configurations.
Engine Reliability:
Proven Rotax-derived single-cylinder engine known for its robustness.
📋 Manual Details
Coverage Areas
Years Covered:
2002, 2003, 2004, 2005, 2006, 2007
Page Count
Estimated Pages:
500+
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full disassembly, inspection, overhaul, and reassembly of engine components.
Fuel System:
Fuel injection system diagnostics, component testing, and repair.
Ignition System:
Ignition system components, timing, and troubleshooting.
Cooling System:
Radiator, water pump, thermostat, coolant flow, and bleeding procedures.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, and lambda sensor information.
Transmission:
Clutch operation, gearbox disassembly, reassembly, and lubrication.
Chassis Suspension:
Front forks (telescopic, USD for Strada/conventional for Trail), rear shock absorber, linkage, and settings.
Braking System:
Hydraulic brake system, disc rotors, calipers, master cylinders, fluid replacement, and bleeding.
Electrical System:
Wiring diagrams, battery, charging system (alternator/stator), starter motor, lighting, and sensors.
Bodywork Trim:
Fairings, seating, fuel tank, mudguards, and panel removal.
Procedures Included
Preventive Maintenance:
Scheduled maintenance tasks, inspections, and component replacement intervals.
Troubleshooting:
Diagnostic flowcharts and common problem identification for all systems.
Repair Overhaul:
Detailed step-by-step instructions for component repair and full system rebuilds.
Diagnostic Procedures:
Procedures for checking engine performance, electrical faults, and system integrity.
Torque Specifications:
Accurate torque values for critical fasteners throughout the motorcycle.
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments to full engine and transmission rebuilds.
Diagnostic Tools:
Mentions necessary tools and diagnostic equipment.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics.
Binding Type
Binding:
N/A (Downloadable PDF)
Paper Type
Paper Quality:
N/A (Downloadable PDF)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Rotax (BMW Group)
Engine Configuration:
Single-cylinder, four-stroke
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 47 hp @ 7250 rpm (varies slightly by market)
Torque:
Approx. 60 Nm @ 5500 rpm (varies slightly by market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI - Multi-Point Injection)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Lubrication
Oil Type:
SAE 10W-40, API SG/SH/SJ or higher, JASO MA
Oil Capacity:
Approx. 2.2 liters (with filter change)
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze (50% solution with distilled water)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2180 mm (Strada), 2215 mm (Trail)
Width:
Approx. 850 mm
Height:
Approx. 1330 mm (Strada), 1370 mm (Trail)
Seat Height:
Approx. 820 mm (Strada), 870 mm (Trail)
Weights
Dry Weight:
Approx. 168 kg (Strada), 173 kg (Trail)
Fuel Tank Capacity:
14 liters
Wheels Tires
Front Tire Size:
110/70-17 (Strada), 90/90-21 (Trail)
Rear Tire Size:
140/70-17 (Strada/Trail)
Front Wheel Type:
17-inch alloy (Strada), 21-inch spoked (Trail)
Rear Wheel Type:
17-inch alloy (Strada/Trail)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is primarily based on design, rider skill, and regulatory compliance)
Active Features
Braking System Type:
Hydraulic disc brakes front and rear
ABS:
Optional ABS available on some models/markets
Passive Features
Lighting:
Halogen headlamp, LED tail lamp
💡 Technology Features
Infotainment
Infotainment System:
Basic analog/digital instrument cluster (speedometer, tachometer, odometer, trip meters, fuel gauge).
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS)
Connectivity
Connectivity Features:
N/A (No advanced connectivity features)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or annually (whichever comes first)
Air Filter Cleaning:
Every 10,000 km
Spark Plug Replacement:
Every 10,000 km
Valve Clearance Check:
Every 10,000 km
Fluid Specifications
Brake Fluid:
DOT 4
Coolant Specification:
50% Ethylene Glycol / Distilled Water Mix
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, fork seals, regulator/rectifier.
Electrical Faults:
Potential for stator or regulator issues; check wiring harness integrity.
Fuel System Notes:
Ensure fuel filter is clean, check injector for blockages if performance is degraded.
📚 Vehicle History
Brand Heritage
Brand Origin:
Italian motorcycle manufacturer with a rich racing heritage.
Model Evolution
Pegaso Lineage:
The Pegaso nameplate has a history within Aprilia, evolving over several generations and engine sizes.
Engine Source:
The 650cc single-cylinder engine was famously developed by Rotax (then part of BMW) and used in various models.
Production
Production Location:
Italy
🏆 Awards & Recognition
Recognitions
Awards Received:
No specific major awards listed; recognized for its value and versatility in its class.
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