Aprilia Pegaso 655 1995-2000 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 655 Generation Model Years Covered: 1995, 1996, 1997, 1998, 1999, 2000 Codes Vin Structure Applicability: Applicable to all VIN structures for the specified model years. 👋 Introduction Market Position Target Audience: Do-it-yourselfer (DIY) enthusiasts and experienced mechanics alike. Competitive Analysis Value Proposition: An inexpensive and reliable method for maintaining and repairing the Aprilia Pegaso 655, saving on professional labor costs. Key Features Instruction Style: Step-by-step instructions with detailed illustrations, diagrams, and photos. Information Organization: Numbered table of contents for quick information retrieval; notes, cautions, and warnings highlighted. Electrical Diagnostics: Combined troubleshooting, electrical service procedures, and detailed wiring diagrams for ease of use. 📋 Manual Details Coverage Areas Primary Focus: Comprehensive Workshop Service and Repair Vehicle Scope: All Aprilia Pegaso 655 models from 1995-2000 Page Count Estimated Page Count: Not specified, but described as 'complete' and 'covers every detail'. Manual Type Type: Workshop Service Repair Manual / Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed coverage of engine components, disassembly, assembly, and tuning. Engine Electrical: Includes diagnostics, troubleshooting, and repair of electrical circuits, ignition, starting, and charging systems. Emission Control: Information on emission control systems, diagnosis, and servicing. Fuel System: Covers fuel delivery, carburetion (likely), fuel tank, lines, and associated components. Suspension System: Details on front and rear suspension, forks, shock absorbers, linkage, and adjustments. Clutch System: Instructions for clutch inspection, adjustment, and replacement. Transmission System: Covers manual transaxle system, including gear selection, lubrication, and maintenance. Driveshaft Axle: Information related to power transmission components. Steering System: Details on steering head bearings, linkages, and adjustments. Brake System: Covers front and rear braking systems, including hydraulic components, pads, discs, and bleeding procedures. Body Interior Exterior: Includes procedures for body panel removal, fairings, seat, and general exterior maintenance. Body Electrical System: Covers lighting, instrumentation, switches, and other electrical components of the body. Restraint System: Applicable to motorcycle rider restraint (e.g., safety gear recommendations) or any on-bike securing systems. Procedures Included Maintenance: Regular scheduled maintenance tasks, fluid changes, lubrication, adjustments. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon issues. Repair: Step-by-step instructions for component repair, replacement, and overhaul. Disassembly Assembly: Detailed guidance on taking apart and reassembling major vehicle systems and components. Wiring Diagrams: Comprehensive wiring schematics for electrical system troubleshooting and repair. Technical Depth Diagnostic Capabilities: Advanced diagnostics for mechanical and electrical systems. Rebuild Procedures: Detailed procedures for engine and transmission rebuilds. Specification Accuracy: Provides exact specifications for torque, clearances, fluid levels, and other critical parameters. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Fully Printable Zoom Capability: YES (Allows zooming in/out for detailed examination of illustrations and text) Binding Type Binding Type: Digital Download (PDF format) Paper Type Paper Type: N/A (Digital file) Delivery Method Delivery: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip (for decompression if applicable) Compatibility Operating Systems: Compatible with All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Likely a single-cylinder, four-stroke engine based on the '655' designation. (Specific engine code/type not provided in product info but can be inferred as a Rotax or similar donor engine common in Aprilia models of that era). Displacement: Approximately 650cc (as indicated by '655'). Performance Horsepower: Est. 48-50 HP (Typical for this engine type and displacement in this period, precise figures require manual lookup). Torque: Est. 50-55 Nm (Typical for this engine type and displacement, precise figures require manual lookup). Fuel System Fuel Delivery: Likely carburetor-based for the specified model years (e.g., Dell'Orto or Mikuni). Fuel injection became more common later. Manual will specify exact system. Ignition System Ignition Type: Electronic Ignition (CDI or similar, specific details in manual). 🔧 Transmission Standard Transmission Type: 5-speed Manual Transaxle (Common for this model). Features Clutch Type: Wet, multi-plate clutch (standard for motorcycles of this type). 📐 Dimensions Exterior Vehicle Type: Dual-Sport / Adventure Motorcycle Weights Dry Weight: Approx. 170-185 kg (Dry weight, specific figures vary by exact model year and equipment). 💡 Technology Features Infotainment Instrumentation: Analog speedometer, tachometer, odometer, trip meter, and indicator lights. (No advanced infotainment systems expected for this era). Driver Assistance ABS: ABS was not standard or widely available on motorcycles of this segment in these years; manual will confirm presence/absence. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km or annually. Specific interval for engine oil, filter, and gearbox oil will be detailed in the manual. Spark Plug Replacement: Recommended at intervals of 10,000-15,000 km, subject to type. Manual will specify exact plug and interval. Fluid Specifications Engine Oil: Likely SAE 10W-40 or 15W-50 API SG or higher. Manual will specify exact viscosity and API rating, as well as capacity. Brake Fluid: DOT 4 or DOT 5.1. Manual will specify precise type and required fluid for clutch...
Systematic diagnostic procedures for identifying and resolving common and uncommon issues.
Repair:
Step-by-step instructions for component repair, replacement, and overhaul.
Disassembly Assembly:
Detailed guidance on taking apart and reassembling major vehicle systems and components.
Wiring Diagrams:
Comprehensive wiring schematics for electrical system troubleshooting and repair.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics for mechanical and electrical systems.
Rebuild Procedures:
Detailed procedures for engine and transmission rebuilds.
Specification Accuracy:
Provides exact specifications for torque, clearances, fluid levels, and other critical parameters.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Fully Printable
Zoom Capability:
YES (Allows zooming in/out for detailed examination of illustrations and text)
Binding Type
Binding Type:
Digital Download (PDF format)
Paper Type
Paper Type:
N/A (Digital file)
Delivery Method
Delivery:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip (for decompression if applicable)
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely a single-cylinder, four-stroke engine based on the '655' designation. (Specific engine code/type not provided in product info but can be inferred as a Rotax or similar donor engine common in Aprilia models of that era).
Displacement:
Approximately 650cc (as indicated by '655').
Performance
Horsepower:
Est. 48-50 HP (Typical for this engine type and displacement in this period, precise figures require manual lookup).
Torque:
Est. 50-55 Nm (Typical for this engine type and displacement, precise figures require manual lookup).
Fuel System
Fuel Delivery:
Likely carburetor-based for the specified model years (e.g., Dell'Orto or Mikuni). Fuel injection became more common later. Manual will specify exact system.
Ignition System
Ignition Type:
Electronic Ignition (CDI or similar, specific details in manual).
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transaxle (Common for this model).
Features
Clutch Type:
Wet, multi-plate clutch (standard for motorcycles of this type).
📐 Dimensions
Exterior
Vehicle Type:
Dual-Sport / Adventure Motorcycle
Weights
Dry Weight:
Approx. 170-185 kg (Dry weight, specific figures vary by exact model year and equipment).
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, odometer, trip meter, and indicator lights. (No advanced infotainment systems expected for this era).
Driver Assistance
ABS:
ABS was not standard or widely available on motorcycles of this segment in these years; manual will confirm presence/absence.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or annually. Specific interval for engine oil, filter, and gearbox oil will be detailed in the manual.
Spark Plug Replacement:
Recommended at intervals of 10,000-15,000 km, subject to type. Manual will specify exact plug and interval.
Fluid Specifications
Engine Oil:
Likely SAE 10W-40 or 15W-50 API SG or higher. Manual will specify exact viscosity and API rating, as well as capacity.
Brake Fluid:
DOT 4 or DOT 5.1. Manual will specify precise type and required fluid for clutch and brake systems.
Coolant:
If liquid-cooled: Ethylene glycol-based antifreeze (e.g., Motul Motocool Expert or equivalent) mixed with distilled water. Manual will specify capacity and mix ratio.
Known Issues
Common Wear Items:
Steering head bearings, wheel bearings, brake pads, clutch plates, and chain/sprockets are common wear items on motorcycles of this age and type. The manual will detail inspection procedures and replacement guidelines.
Electrical Reliability:
Older electrical systems can sometimes develop issues with connectors or wiring integrity. The manual's detailed wiring diagrams and troubleshooting sections are crucial here.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia, an Italian manufacturer renowned for its racing heritage and performance motorcycles.
Model Evolution
Pegaso Lineage:
The Pegaso line has historically focused on versatile dual-sport motorcycles, often utilizing robust single-cylinder engines.
Production
Manufacturing Origin:
Italy
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