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APRILIA RS125 Service Repair Manual 2006 ONWARDS

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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 2006 onwards Codes Model Code Range: Specific to 2006 and later RS125 variants, potentially including internal chassis codes. 👋 Introduction Market Position Positioning: The Aprilia RS125 is a popular entry-level sportbike, known for its performance and styling, attracting younger riders and enthusiasts. Competitive Analysis Competitors: Competes with other 125cc sportbikes from brands like Yamaha (YZF-R125), Honda (CBR125R), and Suzuki (GSX-R125). Key Features Features: Aggressive sportbike styling, lightweight chassis, potent two-stroke engine (pre-2011 models) or refined four-stroke (post-2011 models), advanced suspension for its class. Manual Value Value Proposition: Provides essential technical data and repair procedures for owners seeking to maintain, diagnose, and repair their Aprilia RS125, saving on dealership service costs. 📋 Manual Details Coverage Areas Engine: Complete overhaul, diagnosis, tuning, and component replacement. Fuel System: Carburetor adjustment, fuel pump, fuel lines, and tank maintenance. Transmission: Gearbox disassembly, assembly, clutch service, and shifter linkage. Electrical System: Wiring diagrams, ignition, charging system, starter, switches, and lighting. Chassis Suspension: Front forks, rear shock absorber, steering head, wheel bearings, and swingarm. Brakes: Hydraulic system, caliper service, pad replacement, fluid bleeding, and lever/pedal adjustments. Bodywork: Fairing removal/installation, seat, and minor body panel repairs. Troubleshooting: Diagnostic procedures for common and complex issues. Page Count Estimated Pages: Likely 300-500 pages based on typical comprehensive service manuals. Manual Type Type: Service and Repair Manual Language Language: English Format File Format: PDF Accessibility: Instant Download, PC/MAC Compatible, Zoom In/Out functionality. 📖 Manual Coverage Systems Covered Powertrain: Engine, clutch, gearbox, transmission, crankcase, sub-transmission, crankshaft, primary shaft. Suspension And Steering: Front suspension, rear suspension, steering head bearings, front wheel, rear wheel. Braking System: Hydraulic brake systems (front and rear), brake fluid specifications, caliper and master cylinder service. Electrical Components: Battery, charging system (alternator/stator, regulator/rectifier), ignition system (CDI, spark plug), electric starter system, switches, lighting. Fuel And Exhaust: Fuel system (carburetor model-specific tuning), fuel lines, exhaust system inspection and maintenance. Procedures Included Maintenance: Regular service checks, lubrication, fluid changes, filter replacements, cable adjustments. Repair Overhaul: Engine rebuilds, cylinder head and valve servicing, piston replacement, gearbox component replacement, clutch overhaul. Diagnostics: Troubleshooting guides for common performance issues, electrical faults, and mechanical problems. Installation: Engine removal and installation, suspension component installation, electrical component installation. Adjustment: Carburetor tuning, chain adjustment, brake lever adjustment, clutch lever adjustment, idle speed adjustment. Technical Depth Depth: Comprehensive, covering all aspects from routine maintenance to complete engine and chassis overhauls. Documentation Type: Step-by-step instructions with detailed diagrams. Diagnostic Tools Required: While specific advanced diagnostic tools might not be detailed, common mechanic's tools, feeler gauges, torque wrenches, and multimeter are assumed. 📊 Manual Specifications File Format PDF Quality: Likely high-resolution for clear viewing and printing. Searchability: Typically PDF files offer text search capabilities. Print Quality Print Option: Printable pages, entire manual or specific sections. Binding Type Binding: Not applicable for digital download; intended for digital viewing or personal printing. Paper Type Paper Recommendation: N/A (Digital) Completeness Manual Scope: Encompasses all workshop repair procedures, including re-wiring and engine rebuilding, with electrical diagrams and service procedures. ⚙️ Engine Specifications Primary Engine Engine Type: Likely a 125cc, single-cylinder, two-stroke or four-stroke engine depending on the specific model year within the '2006 onwards' range. Early models are predominantly two-stroke. Bore X Stroke: Typical for 125cc class, e.g., 54mm x 54.5mm for a common two-stroke variant. Compression Ratio: Varies by engine type, often around 8.5:1 to 10.5:1 for two-strokes, and higher for four-strokes. Performance Horsepower: Typically restricted to 15 HP (11 kW) for A1 license compliance in many regions, but can be higher in unrestricted versions (e.g., 25-30 HP for two-stroke). Torque: Proportional to horsepower, varies by engine configuration. Fuel System Carburetor Type: Likely a Dell'Orto PHBH or similar, with specific jetting and needle settings detailed in the manual. Fuel Type: Unleaded gasoline, octane rating to be specified (e.g., 95 RON). Lubrication Oil Type: For two-stroke models: high-quality two-stroke engine oil. For four-stroke models: specific grade motorcycle engine oil (e.g., 10W-40 JASO MA). 🔧 Transmission Standard Gearbox Type: 6-speed constant mesh manual transmission. Optional Transmission Variants: No automatic or CVT variants expected for this model. Features Clutch Type: Wet, multi-plate clutch. Transmission Oil Capacity: Specific capacity for the gearbox, e.g., around 1.0 - 1.2 liters, to be confirmed by manual. Transmission Oil Spec: JASO MA compliant motorcycle gear oil, e.g., SAE 75W-90 or similar. 📐 Dimensions Exterior Wheelbase: Approximately 1350-1380 mm. Seat Height: Around 810-820 mm. Weights Dry Weight: Approximately 120-130 kg. Fuel Tank Capacity: Approximately 10-12 liters. 🛡️ Safety Features Ratings Safety Certifications: Meets relevant European safety standards (e.g., Euro 3 for emissions) and general motorcycle safety requirements. Active Features Braking System: Hydraulic disc brakes front and rear. Front typically features a larger diameter disc. Lighting: Halogen headlight, taillight, and turn signals. Passive Features Frame Type: Aluminum perimeter frame (Deltabox style) for rigidity and light weight....
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Tipo: Motorcycle
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SKU: 546961
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APRILIA RS125 Service Repair Manual 2006 ONWARDS
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Year:
2006 onwards
Codes
Model Code Range:
Specific to 2006 and later RS125 variants, potentially including internal chassis codes.
👋 Introduction
Market Position
Positioning:
The Aprilia RS125 is a popular entry-level sportbike, known for its performance and styling, attracting younger riders and enthusiasts.
Competitive Analysis
Competitors:
Competes with other 125cc sportbikes from brands like Yamaha (YZF-R125), Honda (CBR125R), and Suzuki (GSX-R125).
Key Features
Features:
Aggressive sportbike styling, lightweight chassis, potent two-stroke engine (pre-2011 models) or refined four-stroke (post-2011 models), advanced suspension for its class.
Manual Value
Value Proposition:
Provides essential technical data and repair procedures for owners seeking to maintain, diagnose, and repair their Aprilia RS125, saving on dealership service costs.
📋 Manual Details
Coverage Areas
Engine:
Complete overhaul, diagnosis, tuning, and component replacement.
Fuel System:
Carburetor adjustment, fuel pump, fuel lines, and tank maintenance.
Transmission:
Gearbox disassembly, assembly, clutch service, and shifter linkage.
Electrical System:
Wiring diagrams, ignition, charging system, starter, switches, and lighting.
Chassis Suspension:
Front forks, rear shock absorber, steering head, wheel bearings, and swingarm.
Brakes:
Hydraulic system, caliper service, pad replacement, fluid bleeding, and lever/pedal adjustments.
Bodywork:
Fairing removal/installation, seat, and minor body panel repairs.
Troubleshooting:
Diagnostic procedures for common and complex issues.
Page Count
Estimated Pages:
Likely 300-500 pages based on typical comprehensive service manuals.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
Accessibility:
Instant Download, PC/MAC Compatible, Zoom In/Out functionality.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, clutch, gearbox, transmission, crankcase, sub-transmission, crankshaft, primary shaft.
Suspension And Steering:
Front suspension, rear suspension, steering head bearings, front wheel, rear wheel.
Braking System:
Hydraulic brake systems (front and rear), brake fluid specifications, caliper and master cylinder service.
Electrical Components:
Battery, charging system (alternator/stator, regulator/rectifier), ignition system (CDI, spark plug), electric starter system, switches, lighting.
Fuel And Exhaust:
Fuel system (carburetor model-specific tuning), fuel lines, exhaust system inspection and maintenance.
Procedures Included
Maintenance:
Regular service checks, lubrication, fluid changes, filter replacements, cable adjustments.
Repair Overhaul:
Engine rebuilds, cylinder head and valve servicing, piston replacement, gearbox component replacement, clutch overhaul.
Diagnostics:
Troubleshooting guides for common performance issues, electrical faults, and mechanical problems.
Installation:
Engine removal and installation, suspension component installation, electrical component installation.
Adjustment:
Carburetor tuning, chain adjustment, brake lever adjustment, clutch lever adjustment, idle speed adjustment.
Technical Depth
Depth:
Comprehensive, covering all aspects from routine maintenance to complete engine and chassis overhauls.
Documentation Type:
Step-by-step instructions with detailed diagrams.
Diagnostic Tools Required:
While specific advanced diagnostic tools might not be detailed, common mechanic's tools, feeler gauges, torque wrenches, and multimeter are assumed.
📊 Manual Specifications
File Format
PDF Quality:
Likely high-resolution for clear viewing and printing.
Searchability:
Typically PDF files offer text search capabilities.
Print Quality
Print Option:
Printable pages, entire manual or specific sections.
Binding Type
Binding:
Not applicable for digital download; intended for digital viewing or personal printing.
Paper Type
Paper Recommendation:
N/A (Digital)
Completeness
Manual Scope:
Encompasses all workshop repair procedures, including re-wiring and engine rebuilding, with electrical diagrams and service procedures.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely a 125cc, single-cylinder, two-stroke or four-stroke engine depending on the specific model year within the '2006 onwards' range. Early models are predominantly two-stroke.
Bore X Stroke:
Typical for 125cc class, e.g., 54mm x 54.5mm for a common two-stroke variant.
Compression Ratio:
Varies by engine type, often around 8.5:1 to 10.5:1 for two-strokes, and higher for four-strokes.
Performance
Horsepower:
Typically restricted to 15 HP (11 kW) for A1 license compliance in many regions, but can be higher in unrestricted versions (e.g., 25-30 HP for two-stroke).
Torque:
Proportional to horsepower, varies by engine configuration.
Fuel System
Carburetor Type:
Likely a Dell'Orto PHBH or similar, with specific jetting and needle settings detailed in the manual.
Fuel Type:
Unleaded gasoline, octane rating to be specified (e.g., 95 RON).
Lubrication
Oil Type:
For two-stroke models: high-quality two-stroke engine oil. For four-stroke models: specific grade motorcycle engine oil (e.g., 10W-40 JASO MA).
🔧 Transmission
Standard
Gearbox Type:
6-speed constant mesh manual transmission.
Optional
Transmission Variants:
No automatic or CVT variants expected for this model.
Features
Clutch Type:
Wet, multi-plate clutch.
Transmission Oil Capacity:
Specific capacity for the gearbox, e.g., around 1.0 - 1.2 liters, to be confirmed by manual.
Transmission Oil Spec:
JASO MA compliant motorcycle gear oil, e.g., SAE 75W-90 or similar.
📐 Dimensions
Exterior
Wheelbase:
Approximately 1350-1380 mm.
Seat Height:
Around 810-820 mm.
Weights
Dry Weight:
Approximately 120-130 kg.
Fuel Tank Capacity:
Approximately 10-12 liters.
🛡️ Safety Features
Ratings
Safety Certifications:
Meets relevant European safety standards (e.g., Euro 3 for emissions) and general motorcycle safety requirements.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Front typically features a larger diameter disc.
Lighting:
Halogen headlight, taillight, and turn signals.
Passive Features
Frame Type:
Aluminum perimeter frame (Deltabox style) for rigidity and light weight.
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, fuel gauge, coolant temperature gauge, odometer, trip meters.
Driver Assistance
ABS:
ABS was not a standard feature on most RS125 models from this era, though optional fitment might have existed on some later variants.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or smartphone integration expected.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or annually, depending on usage and oil type.
Spark Plug Replacement:
Approximately every 5,000-10,000 km, or as per plug manufacturer recommendation.
Air Filter Cleaning Replacement:
Every 3,000-6,000 km, or more frequently in dusty conditions.
Chain Adjustment Lubrication:
Every 500-1,000 km, and after washing or riding in wet conditions.
Fluid Specifications
Brake Fluid Type:
DOT 4 brake fluid (or as specified by Aprilia).
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (typically 50/50).
Known Issues
Common Problems:
Carburetor jetting sensitivity, wear on the powervalve mechanism (two-stroke), occasional electrical connector issues, and the need for precise two-stroke oil mixing/delivery (if applicable).
Typical Wear Items:
Brake pads, tires, chain and sprockets, clutch plates, spark plugs.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia has a strong racing heritage, particularly in Grand Prix racing with smaller displacement engines, influencing the design and performance of models like the RS125.
Model Evolution
Evolution Overview:
The RS125 has been a cornerstone of Aprilia's sportbike lineup for decades, evolving from carbureted two-stroke powerhouses to more refined, emissions-compliant four-stroke models in later years. The '2006 onwards' designation likely covers the later iterations of the two-stroke and the transition to four-stroke variants.
Production
Production Origin:
Primarily manufactured in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Class Recognition:
The Aprilia RS125 has consistently been recognized as a benchmark for performance and handling in the 125cc sportbike segment.
Ratings
Rider Reviews:
Generally receives high marks from riders for its sporty ergonomics, responsive handling, and thrilling (especially two-stroke) engine performance.
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